104741-5360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415360 8970387451


104741-5360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-5360 1047415360
ISUZU 8970387451 8970387451

Cross reference number

ZEXEL 104741-5360 1047415360
ISUZU 8970387451 8970387451


Zexel num
Bosch num
Firm num
Name
104741-5360 
104741-5361 
 
8970387451  ISUZU
INJECTION-PUMP ASSEMBLY
4JG2-TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   66.3 65.8 66.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   70.8 70.3 71.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   62.8 62.8 62.8
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   66.3 65.3 67.3
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   70.8 69.8 71.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   62.4 62.4 62.4
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1800 1800 1800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   69.7 69.7 69.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   31.8 28.8 34.8
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   31.8 28.8 34.8
Difference in delivery mm3/st.   5.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   15.3 13.3 17.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   15.3 13.3 17.3
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   105 105 145
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   85 85 125
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_03
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   85 85 125
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_04
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   105 105 145
Oil temperature degC   48 46 50
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   650 520 780
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   675 675 675
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   4.5 4.1 4.9
Oil temperature degC   50 48 52
_05
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   6.6 6.3 7
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   47.2 46.2 48.2
Timer stroke TA mm   2.4 2.2 2.6
Timer stroke variation dT mm   0.9 0.9 0.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   47.2 45.7 48.7
Timer stroke TA mm   2.4 2 2.8
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   31.2 29.7 32.7
Timer stroke TA mm   1.4 0.8 2
Oil temperature degC   50 48 52
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   2.4 2.2 2.6
Control lever angle alpha deg.   24 20 28
Control lever angle beta deg.   47 42 52

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104741-5360
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle from the graph in Fig. 2 (D). (2)(1) Adjust with the screw so that the timer advance angle determined in the item (1) is obtained. (C) Fig. 1 (D) Fig. 2 (A): TA+-0.1 (B): Timer stroke TA: X:Temperature X Y:Timer stroke TA (mm)
----------

----------
(B)=-10<=t(degC)<=20:TA=-0.0367t+1.284 (D)=20<=t(degC)<=40:TA=-0.0275t+1.1




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Group cross 104741-5360 ZEXEL

Isuzu 

9 460 612 171 
8970427400 
INJECTION-PUMP ASSEMBLY
4JA1
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8970427401 
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4JA1
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8970311610 
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4BE2
 
8970266731 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 612 173 
8970266732 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 610 526 
8970266733 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 612 174 
8970266734 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 716 
8970266735 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 685 
8970266736 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 686 
8970266737 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 803 
8971385270 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 358 
8971385271 
INJECTION-PUMP ASSEMBLY
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9 460 611 359 
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9 460 610 469 
8970387431 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 176 
8970387433 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 177 
8970387434 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 936 
8970387435 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 470 
8970387441 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 178 
8970387443 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 937 
8970387444 
INJECTION-PUMP ASSEMBLY
4JG2-TC
104741-5360  

104741-5361 
 
8970387451 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 179 
8970387452 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 180 
8970387453 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 614 449 
8970387454 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 181 
8970387461 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 182 
8970387462 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 183 
8970387463 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 614 450 
8970387464 
INJECTION-PUMP ASSEMBLY
4JG2-TC
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 612 184 
8970387471 
INJECTION-PUMP ASSEMBLY
4JG1
9 460 612 185 
8970387472 
INJECTION-PUMP ASSEMBLY
4JG1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 811 
8970387481 
INJECTION-PUMP ASSEMBLY
4JG1
9 460 612 186 
8970387482 
INJECTION-PUMP ASSEMBLY
4JG1
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