Rating:
Information injection-pump assembly
BOSCH
9 460 614 443
9460614443
ZEXEL
104741-5210
1047415210
ISUZU
8970283230
8970283230
Cross reference number
BOSCH
9 460 614 443
9460614443
ZEXEL
104741-5210
1047415210
ISUZU
8970283230
8970283230
Zexel num
Bosch num
Firm num
Name
104741-5210
9 460 614 443
8970283230 ISUZU
INJECTION-PUMP ASSEMBLY
4JB1CGT * K
4JB1CGT * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.7
45.4
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
49.1
48.6
50.6
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
60.9
60.4
61.4
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_03
Pump speed
r/min
600
600
600
Boost pressure
kPa
13.3
12
14.6
Boost pressure
mmHg
100
90
110
Average injection quantity
mm3/st.
35.8
31.8
39.8
Oil temperature
degC
48
46
50
Injection timing adjustment_04
Pump speed
r/min
750
750
750
Boost pressure
kPa
24
22.7
25.3
Boost pressure
mmHg
180
170
190
Average injection quantity
mm3/st.
38.2
38.2
38.2
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
900
900
900
Boost pressure
kPa
46.7
45.4
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
48.2
48.2
48.2
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
46.7
45.4
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
49.1
48.1
50.1
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_07
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
60.9
59.9
61.9
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_08
Pump speed
r/min
1800
1800
1800
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
58.3
54.8
61.8
Difference in delivery
mm3/st.
5.5
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
16.5
13.5
19.5
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2600
2600
2600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Average injection quantity
mm3/st.
16.5
13.5
19.5
Difference in delivery
mm3/st.
4.5
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
7
5
9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
7
5
9
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
60
100
Basic
*
Oil temperature
degC
48
46
50
Remarks
IDLE
IDLE
Timer adjustment_02
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
80
60
100
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1600
1600
1600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Oil temperature
degC
50
48
52
Remarks
MEASURE
MEASURE
Stop lever angle
Pump speed
r/min
1600
1600
1600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Pressure with S/T OFF
kPa
490
470
510
Pressure with S/T OFF
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1050
1050
1050
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Pressure with S/T OFF
kPa
314
285
343
Pressure with S/T OFF
kgf/cm2
3.2
2.9
3.5
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1600
1600
1600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Pressure with S/T OFF
kPa
490
470
510
Pressure with S/T OFF
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_04
Pump speed
r/min
1800
1800
1800
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Pressure with S/T OFF
kPa
539
510
568
Pressure with S/T OFF
kgf/cm2
5.5
5.2
5.8
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1600
1600
1600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Timer stroke with S/T OFF
mm
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
520
520
520
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Timer stroke with S/T ON
mm
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1050
1050
1050
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Timer stroke with S/T OFF
mm
0.5
0.1
0.9
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1600
1600
1600
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Timer stroke with S/T OFF
mm
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
1800
1800
1800
Boost pressure
kPa
93.3
92
94.6
Boost pressure
mmHg
700
690
710
Timer stroke with S/T OFF
mm
6.2
5.9
6.6
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
4.8
4.6
5
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
37
32
42
Test data Ex:
0000001801 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Adjust the actuator rod to obtain S1.
2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke.
(A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm
Have questions with 104741-5210?
Group cross 104741-5210 ZEXEL
Isuzu
104741-5210
9 460 614 443
8970283230
INJECTION-PUMP ASSEMBLY
4JB1CGT
4JB1CGT