104741-5290 ZEXEL 9 460 614 447 BOSCH INJECTION-PUMP ASSEMBLY 9460614447 1047415290 8970301630


104741-5290 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 447 9460614447
ZEXEL 104741-5290 1047415290
ISUZU 8970301630 8970301630

Cross reference number

BOSCH 9 460 614 447 9460614447
ZEXEL 104741-5290 1047415290
ISUZU 8970301630 8970301630


Zexel num
Bosch num
Firm num
Name
104741-5290 
9 460 614 447 
8970301630  ISUZU
INJECTION-PUMP ASSEMBLY
4BC2 PE * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   38.5 38 39
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   43.4 37.4 49.4
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   39.4 34.9 43.9
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   480 480 480
Average injection quantity mm3/st.   34 34
Oil temperature degC   48 46 50
Injection timing adjustment_05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   36.9 34.4 39.4
Oil temperature degC   48 46 50
Injection timing adjustment_06
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   38.5 37.5 39.5
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   43.6 40.6 46.6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   6.7 3.7 9.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   6.7 3.7 9.7
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   11.4 9.4 13.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   11.4 9.4 13.4
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 47 53
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 47 53
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   290 160 420
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   235 215 255
Pressure kgf/cm2   2.4 2.2 2.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   235 215 255
Pressure kgf/cm2   2.4 2.2 2.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   1.1 0.9 1.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   650 650 650
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Timer stroke mm   1.1 0.9 1.3
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1175 1175 1175
Timer stroke mm   2.4 2.1 2.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1.8 1.7 1.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   25 20 30

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104741-5290
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B). (C) = Stop lever
----------

----------
L=2~8.5mm




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4BC2 PE
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