104741-4081 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414081 1670054t03

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-4081 1047414081

NISSAN-DIESEL 1670054T03 1670054t03

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-4081
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4780
8.	Nozzle and Holder	1660054T00
9.	Open Pre:MPa(Kqf/cm2)	18.1(185)
10.	NOZZLE-HOLDER	105048-3390
11.	NOZZLE	105017-0690

Include in #2:

104741-4081 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-4081 1047414081

NISSAN-DIESEL 1670054T03 1670054t03

Zexel num

Bosch num

Firm num

Name

104741-4081
104741-4084

1670054T03 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.4 56.9 57.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 45.1 41.1 49.1

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 49.2 45.7 52.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.4 56.4 58.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 60.2 56.7 63.7

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 61.4 56.9 65.9

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 20 17 23

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 8

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 59.3 59.3 59.3

Oil temperature degC 50 48 52

Injection quantity adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 20 16.5 23.5

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.8 11.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.3 12.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 60 100

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 60 100

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 330 200 460

Overflow quantity with S/T OFF cm3/min 300 170 430

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 373 373 373

Pressure with S/T ON kgf/cm2 3.8 3.8 3.8

Pressure with S/T OFF kPa 294 284 304

Pressure with S/T OFF kgf/cm2 3 2.9 3.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 294 274 314

Pressure with S/T OFF kgf/cm2 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 392 333 451

Pressure with S/T OFF kgf/cm2 4 3.4 4.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 2.8 2.6 3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 1.8 1.8 1.8

Timer stroke with S/T OFF mm 0.7 0.1 1.3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 2.8 2.4 3.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1900 1900 1900

Timer stroke with S/T OFF mm 6.2 5.7 6.6

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.7 0.6 0.8

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L1 mm) Idle-d: ON e-full: OFF A:Idling lever position
----------
c=4+-2deg d=4deg e=4deg L1=2.7+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9kgf-m) a=4+-2deg b=(25+-2deg) L1=(2.7mm)