104741-4080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414080 1670054t01


104741-4080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-4080 1047414080
NISSAN-DIESEL 1670054T01 1670054t01

Components :

0. INJECTION-PUMP ASSEMBLY 104741-4080
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105118-4780
8. Nozzle and Holder 1660054T00
9. Open Pre:MPa(Kqf/cm2) 18.1(185)
10. NOZZLE-HOLDER 105048-3390
11. NOZZLE 105017-0690

Include in #2:

104741-4080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-4080 1047414080
NISSAN-DIESEL 1670054T01 1670054t01


Zexel num
Bosch num
Firm num
Name
104741-4080 
104741-4084 
 
1670054T01  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.4 56.9 57.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   45.1 41.1 49.1
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   49.2 45.7 52.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.4 56.4 58.4
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   60.2 56.7 63.7
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   61.4 56.9 65.9
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   20 17 23
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   8
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   59.3 59.3 59.3
Oil temperature degC   50 48 52
Injection quantity adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   20 16.5 23.5
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.8 11.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.3 12.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity with S/T ON cm3/min   330 200 460
Overflow quantity with S/T OFF cm3/min   300 170 430
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   373 373 373
Pressure with S/T ON kgf/cm2   3.8 3.8 3.8
Pressure with S/T OFF kPa   294 274 314
Pressure with S/T OFF kgf/cm2   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T OFF kPa   294 265 323
Pressure with S/T OFF kgf/cm2   3 2.7 3.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure with S/T OFF kPa   392 333 451
Pressure with S/T OFF kgf/cm2   4 3.4 4.6
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 750 750
Timer stroke with S/T OFF mm   0.8 0.8 0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.6 3.6 3.6
Timer stroke with S/T OFF mm   1.2 1.2 1.2
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   4.1 3.7 4.5
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1900 1900 1900
Timer stroke with S/T OFF mm   7.4 6.9 7.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 ACCELERATOR SWITCH ADJ

Test data 104741-4080
Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L1 mm) Idle-d: ON e-full: OFF A:Idling lever position
----------
c=4+-2deg d=4deg e=4deg L1=2.7+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9kgf-m) a=4+-2deg b=(25+-2deg) L1=(2.7mm)




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