104741-1590 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411590 8944527950

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-1590 1047411590

ISUZU 8944527950 8944527950

Cross reference number

ZEXEL 104741-1590 1047411590

ISUZU 8944527950 8944527950

Zexel num

Bosch num

Firm num

Name

104741-1590
104741-1591

8944527950 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1CG *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 40.8 40.3 41.3

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 24.2 20.7 27.7

Injection timing adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 40.3 36.8 43.8

Injection timing adjustment_04

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 41.3 37.8 44.8

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 40.7 38.2 43.2

Injection timing adjustment_06

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 40.8 39.8 41.8

Injection timing adjustment_07

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 35.8 33.3 38.3

Injection timing adjustment_08

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 36.4 32.4 40.4

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 24.2 21.2 27.2

Difference in delivery mm3/st. 3.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 530 60 1000

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 490.5 471 510

Pressure with S/T OFF kgf/cm2 5 4.8 5.2

Basic *

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 490.5 471 510

Pressure with S/T OFF kgf/cm2 5 4.8 5.2

Stop lever angle_03

Pump speed r/min 2000 2000 2000

Pressure with S/T OFF kPa 608 579 637

Pressure with S/T OFF kgf/cm2 6.2 5.9 6.5

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 4.8 4.6 5

Basic *

_02

Pump speed r/min 770 770 770

Timer stroke with S/T ON mm 0.5 0.5

_03

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 4.8 4.5 5.1

_04

Pump speed r/min 2000 2000 2000

Timer stroke with S/T OFF mm 7.8 7.4 8.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1150 1150 1150

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 7.3 6.3 8.3

Basic *

_02

Pump speed r/min 1150 1150 1150

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 7.3 5.8 8.8

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5.5 5.4 5.6

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
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N1=1150r/min
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