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104741-1520 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411520


104741-1520 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1520 1047411520

Cross reference number

ZEXEL 104741-1520 1047411520


Zexel num
Bosch num
Firm num
Name
104741-1520 
104741-1525 
 
  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1CG *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   40.9 40.4 41.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   30.5 27 34
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   34.2 31.7 36.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   40.9 39.9 41.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   46.7 43.2 50.2
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   42.6 39.1 46.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   16 13 19
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   12
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   16 13 19
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1600 1600 1600
Oil temperature degC   50 48 52
Remarks
MEASURE  
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 461 519
Pressure with S/T OFF kgf/cm2   5 4.7 5.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure with S/T OFF kPa   608 579 637
Pressure with S/T OFF kgf/cm2   6.2 5.9 6.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   670 670 670
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1020 1020 1020
Timer stroke with S/T OFF mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104741-1520
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 to the actuator and confirm the full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm




Have questions with 104741-1520?





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