Rating:
Information injection-pump assembly
ZEXEL
104741-1550
1047411550
ISUZU
8944527870
8944527870
Cross reference number
ZEXEL
104741-1550
1047411550
ISUZU
8944527870
8944527870
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
40.8
40.3
41.3
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
24.2
20.7
27.7
Injection timing adjustment_03
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
40.3
36.8
43.8
Injection timing adjustment_04
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
41.3
37.8
44.8
Injection timing adjustment_05
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
40.7
38.2
43.2
Injection timing adjustment_06
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
40.8
39.8
41.8
Injection timing adjustment_07
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
35.8
33.3
38.3
Injection timing adjustment_08
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
36.4
32.4
40.4
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
24.2
21.2
27.2
Difference in delivery
mm3/st.
3.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2500
2500
2500
Average injection quantity
mm3/st.
6
Governor adjustment
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
6
4
8
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
6
4
8
Governor adjustment_03
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
530
60
1000
Basic
*
Speed control lever angle
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1600
1600
1600
Overflow quantity
cm3/min
429
300
558
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure
kPa
490.5
471
510
Pressure
kgf/cm2
5
4.8
5.2
Basic
*
Stop lever angle_02
Pump speed
r/min
1600
1600
1600
Pressure
kPa
490.5
471
510
Pressure
kgf/cm2
5
4.8
5.2
Stop lever angle_03
Pump speed
r/min
2000
2000
2000
Pressure
kPa
632.5
588
677
Pressure
kgf/cm2
6.3
6
6.6
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke
mm
4.8
4.6
5
Basic
*
_02
Pump speed
r/min
1600
1600
1600
Timer stroke
mm
4.8
4.5
5.1
_03
Pump speed
r/min
2000
2000
2000
Timer stroke
mm
7.8
7.4
8.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
1
0.9
1.1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
37
32
42
Test data Ex:
0000001801 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Adjust the actuator rod to obtain S1.
2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke.
(A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm