104740-9702 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409702

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-9702 1047409702

Cross reference number

ZEXEL 104740-9702 1047409702

Zexel num

Bosch num

Firm num

Name

104740-9702

INJECTION-PUMP ASSEMBLY
11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52.2 51.7 52.7

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.1 5.6 14.6

Injection timing adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33 30.5 35.5

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 42.9 40.8 45

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52.2 51.2 53.2

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 52.8 50.8 54.8

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33 31 35

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 7.3 5.3 9.3

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 7.3 5.3 9.3

Governor adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62.5 45 80

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 390 258 522

_02

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 489 360 618

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 750 750 750

Pressure with S/T ON kPa 402 363 441

Pressure with S/T ON kgf/cm2 4.1 3.7 4.5

Pressure with S/T OFF kPa 294.5 275 314

Pressure with S/T OFF kgf/cm2 3 2.8 3.2

Basic *

Stop lever angle_02

Pump speed r/min 750 750 750

Pressure with S/T ON kPa 402 363 441

Pressure with S/T ON kgf/cm2 4.1 3.7 4.5

Pressure with S/T OFF kPa 294.5 275 314

Pressure with S/T OFF kgf/cm2 3 2.8 3.2

Stop lever angle_03

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 480.5 441 520

Pressure with S/T ON kgf/cm2 4.9 4.5 5.3

Pressure with S/T OFF kPa 372.5 343 402

Pressure with S/T OFF kgf/cm2 3.8 3.5 4.1

Stop lever angle_04

Pump speed r/min 1700 1700 1700

Pressure with S/T ON kPa 618 579 657

Pressure with S/T ON kgf/cm2 6.3 5.9 6.7

Pressure with S/T OFF kPa 510 481 539

Pressure with S/T OFF kgf/cm2 5.2 4.9 5.5

Stop lever angle_05

Pump speed r/min 2150 2150 2150

Pressure with S/T OFF kPa 598.5 569 628

Pressure with S/T OFF kgf/cm2 6.1 5.8 6.4

0000001101

Pump speed r/min 750 750 750

Timer stroke with S/T ON mm 2.8 2.4 3.2

Timer stroke with S/T OFF mm 1.2 1 1.4

Basic *

_02

Pump speed r/min 750 750 750

Timer stroke with S/T ON mm 2.8 2.3 3.3

Timer stroke with S/T OFF mm 1.2 0.9 1.5

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 4.2 3.4 5

Timer stroke with S/T OFF mm 2.5 1.9 3.1

_04

Pump speed r/min 1700 1700 1700

Timer stroke with S/T ON mm 6.5 5.7 7.3

Timer stroke with S/T OFF mm 4.9 4.2 5.6

_05

Pump speed r/min 2550 2550 2550

Timer stroke with S/T OFF mm 7.3 6.8 7.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face B. 2. Measure the lever angle from the R (plate) pin hole. (A) Lever angle measurement position
----------
Ya=8.4~12.2mm R=53mm
----------
Ya=8.4~12.2mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer In the following condition, change the installation position of the potentiometer to adjust the output voltage to within the specified values. Measure the injection quantity at control lever position a (shim thickness = approximately L mm) at N = N1 r/min, determine the voltage using the formula, and adjust the potentiometer. A:Performance standards C:Position of the control lever N:Pump speed Vo:Output voltage E:Conversion formula G:Idling H:Full speed K:Applied voltage X:Injection quantity (cm3/1,000st) Y:Voltage (V) R:At target value Q1cm3/1,000 st, set voltage at V3 (V). M:The switch voltage specification is the value when the full lever position is V6. B:Conversion point B1:ON-->OFF B2:OFF-->ON D:Lever opening (from idle)
----------
N1=750r/min a=8+-0.5deg L=5.3mm V3=-V V6=6V or more Q1=-cm3/1,000st
----------
J:V+-0.03=0.0672X+1.6031(V) K=10V V1=-V V2=-V V4=-V V5=-V D1=5.7+-3.5deg D2=20.2+-3.5deg