104740-9790 ZEXEL 9 460 614 337 BOSCH INJECTION-PUMP ASSEMBLY 9460614337 1047409790 1670021t02

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 614 337 9460614337

ZEXEL 104740-9790 1047409790

NISSAN-DIESEL 1670021T02 1670021t02

Cross reference number

BOSCH 9 460 614 337 9460614337

ZEXEL 104740-9790 1047409790

NISSAN-DIESEL 1670021T02 1670021t02

Zexel num

Bosch num

Firm num

Name

104740-9790

9 460 614 337

1670021T02 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD25 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 48.5 48 49

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 9.6 14.6

Injection timing adjustment_03

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 32.8 28.3 37.3

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 40.65 38.5 42.8

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 48.5 47.5 49.5

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 47.1 45.1 49.1

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 10.1 14.1

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62.5 45 80

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 258 522

Stop lever angle

Pump speed r/min 1700 1700 1700

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Basic *

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 431.5 402 461

Pressure kgf/cm2 4.4 4.1 4.7

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

0000001101

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.7 5.1

Basic *

_02

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2 3.2

_03

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.6 5.2

_04

Pump speed r/min 2300 2300 2300

Timer stroke mm 6.5 6 7

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1100 1100 1100

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Average injection quantity mm3/st. 37.6 36.1 39.1

Basic *

_02

Pump speed r/min 1100 1100 1100

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Average injection quantity mm3/st. 37.6 35.6 39.6

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
----------
N1=1100r/min
----------

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement Apply 104740-9790. 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). A = lever angle measuring position B = flange face
----------
Ya=23.7~28.3mm R=49mm
----------
Ya=23.7~28.3mm R=49mm Alpha=50~58deg

0000001901 CONTROL LEVER ANGLE

Control lever angle measurement Apply 104740-7220. 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle measuring position (B) = flange face
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm Alpha=50~58deg