104740-8730 ZEXEL 9 460 610 640 BOSCH INJECTION-PUMP ASSEMBLY 9460610640 1047408730 md304868


104740-8730 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 640 9460610640
ZEXEL 104740-8730 1047408730
MITSUBISHI MD304868 md304868

Components :

0. INJECTION-PUMP ASSEMBLY 104740-8730
1. _
2. FUEL INJECTION PUMP 104640-8730
3. NUMBER PLATE 146954-4000
4. _ 479771-0520
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1112
8. Nozzle and Holder MD103301
9. Open Pre:MPa(Kqf/cm2) 11.8{120}
10. NOZZLE-HOLDER 105078-0012
11. NOZZLE 105007-1120

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-4120 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2400 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3300 COMPRESSION SPRING
34B. [1] 146302-3400 COMPRESSION SPRING
34C. [1] 146302-3500 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0500 GUIDE PIN
50. [1] 146400-2220 HYDRAULIC HEAD
50. [1] 146400-2220 HYDRAULIC HEAD
50. [1] 146400-2220 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
54. [4] 146433-0100 GASKET
55. [4] 146430-2120 DELIVERY-VALVE ASSEMBLY VE21
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0320 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146703-1021 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146805-7320 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146925-7520 BRACKET
67/24. [2] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4300 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2900 COILED SPRING
67/48/1. [1] 146720-3900 SPACER BUSHING L5.5
67/48/1. [1] 146720-4000 SPACER BUSHING L5.7
67/48/1. [1] 146720-4100 SPACER BUSHING L5.9
67/48/1. [1] 146720-4200 SPACER BUSHING L6.1
67/48/1. [1] 146720-4300 SPACER BUSHING L6.3
67/48/1. [1] 146720-4400 SPACER BUSHING L6.5
67/48/1. [1] 146720-8900 SPACER BUSHING L6.7
67/48/1. [1] 146725-0900 SPACER BUSHING L5.6
67/48/1. [1] 146725-1000 SPACER BUSHING L5.8
67/48/1. [1] 146725-1100 SPACER BUSHING L6.0
67/48/1. [1] 146725-1200 SPACER BUSHING L6.2
67/48/1. [1] 146725-1300 SPACER BUSHING L6.4
67/48/1. [1] 146725-1400 SPACER BUSHING L6.6
67/49. [1] 146721-2720 COVER
67/54. [4] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146926-5520 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-1220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-7120 CONTROL LEVER STAMP 071
72B. [1] 146830-7220 CONTROL LEVER STAMP 072
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146551-9320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-8000 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146665-4520 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
217. [1] 146542-5300 SLOTTED WASHER
218. [1] 146592-2500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-2600 COILED SPRING
224. [1] 139006-4400 BLEEDER SCREW
230. [1] 146613-2500 BRACKET
231. [1] 139006-4400 BLEEDER SCREW
232. [1] 146931-3200 BRACKET STAMP 132
233. [1] 146658-9020 WIRE
234. [1] 139006-4800 BLEEDER SCREW
235. [1] 146659-0600 CLAMPING BAND
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 139812-1900 EYE BOLT
247. [1] 146666-5520 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-4800 BRACKET
276. [2] 010010-1640 BLEEDER SCREW
280. [1] 146361-7020 START ADVANCE ASSY STAMP 119
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW
286. [1] 020106-3540 BLEEDER SCREW
287. [1] 014010-6140 PLAIN WASHER D13&6.5T1.0
288. [1] 146931-6300 BRACKET
800S. [1] 146018-4820 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 479771-0520 PULSE GENERATOR
906. [1] 146954-4000 NAMEPLATE
910S. [1] 146600-4220 PARTS SET
910S. [1] 146600-4220 PARTS SET
911S. [1] 479771-0520 PULSE GENERATOR
912S. [1] 026508-1140 GASKET D11.4&8.2T1.0
913S. [1] 146422-0000 BLEEDER SCREW
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
915S. [1] 146658-9020 WIRE
916S. [1] 025804-1610 WOODRUFF KEY

Include in #2:

104740-8730 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 640 9460610640
ZEXEL 104740-8730 1047408730
MITSUBISHI MD304868 md304868


Zexel num
Bosch num
Firm num
Name
104740-8730 
9 460 610 640 
MD304868  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D56 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   65.1 64.6 65.6
Difference in delivery mm3/st.   5
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   63.9 63.4 64.4
Difference in delivery mm3/st.   5
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.4 31.4
Injection timing adjustment_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   64 61.5 66.5
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   65.1 64.1 66.1
Remarks
Full
 
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   70.7 67.2 74.2
Injection timing adjustment_07
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   73.8 73.8 73.8
Injection timing adjustment_08
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   63.9 62.9 64.9
Remarks
CBS
 
Injection timing adjustment_09
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.5 45 52
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.9 30.9
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 14.9 17.9
Difference in delivery mm3/st.   2.5
Basic   *
Governor adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Governor adjustment_03
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 14.4 18.4
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77 57 97
Basic   *
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   412 383 441
Pressure kgf/cm2   4.2 3.9 4.5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   412 383 441
Pressure kgf/cm2   4.2 3.9 4.5
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   530 501 559
Pressure kgf/cm2   5.4 5.1 5.7
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   667 638 696
Pressure kgf/cm2   6.8 6.5 7.1
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   1.5 0.7 2.3
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.4 4
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   4.7 4.1 5.3
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   5.7 5.1 6.3
_06
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   7.75 7.3 8.2
_07
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   7.75 7.3 8.2
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50 49.5 50.5
Timer stroke variation dT mm   0.7 0.5 0.9
Basic   *
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   44 42.5 45.5
Timer stroke variation dT mm   1.8 1.8 1.8
_03
Pump speed r/min   3000 3000 3000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50 49 51
Timer stroke variation dT mm   0.7 0.4 1
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   6.5 6.4 6.6
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104740-8730
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the following graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke TA (mm):
----------

----------
(C)=TA=-0.0376t+1.38(-20<=t(degC))

0000001901 W-FICD LEVER ADJUSTMENT

Test data 104740-8730
2. W-FICD (E) adjustment (1)Insert a block gauge L determined from the graph below between the control lever (D) and the idling stopper bolt (C). (2)Insert a shim L1 between the W-FICD lever (E) and the control lever (F). Adjust the W-FICD lever (E) so that it contacts the control lever (F) and fix it using bolt (B). TT Caution: a) The temperature of the wax at adjustment must not exceed a. b) After completion of the adjustment, confirm that allowance for adjustment of the screw (G) is at least L2. t = temperature (deg C) H = control lever position L (mm)
----------
L=L+-0.05mm L1=3+-0.05mm L2=3mm a=30degC T=3.4~4.9Nm{0.35~0.5kgfm}
----------
L=L+-0.05mm L1=3+-0.05mm L2=3mm++ L=-0.177t+6.05(-20<=t(degC))(L1=3+-0.05)




Have questions with 104740-8730?





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INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 612 735 
MD304873 
INJECTION-PUMP ASSEMBLY
4D56
9 460 610 638 
MD306842 
INJECTION-PUMP ASSEMBLY
4D56
9 460 612 736 
MD306843 
INJECTION-PUMP ASSEMBLY
4D56
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