104740-8720 ZEXEL 9 460 612 734 BOSCH INJECTION-PUMP ASSEMBLY 9460612734 1047408720 md307499


104740-8720 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 734 9460612734
ZEXEL 104740-8720 1047408720
MITSUBISHI MD307499 md307499

Components :

0. INJECTION-PUMP ASSEMBLY 104740-8720
1. _
2. FUEL INJECTION PUMP 104640-8720
3. NUMBER PLATE 146954-3900
4. _ 479771-0520
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1311
8. Nozzle and Holder MD196607
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105078-0181
11. NOZZLE 105007-1300

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0220 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-3520 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6320 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2900 COMPRESSION SPRING
34B. [1] 146312-2800 COMPRESSION SPRING
34C. [1] 146312-3200 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0500 GUIDE PIN
50. [1] 146401-3320 HYDRAULIC HEAD
50. [1] 146401-3320 HYDRAULIC HEAD
50. [1] 146401-3320 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
54. [4] 146433-0100 GASKET
55. [4] 146430-2020 DELIVERY-VALVE ASSEMBLY VE20
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0320 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146703-2320 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146805-7120 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146925-7520 BRACKET
67/24. [2] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4300 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2900 COILED SPRING
67/48/1. [1] 146720-3900 SPACER BUSHING L5.5
67/48/1. [1] 146720-4000 SPACER BUSHING L5.7
67/48/1. [1] 146720-4100 SPACER BUSHING L5.9
67/48/1. [1] 146720-4200 SPACER BUSHING L6.1
67/48/1. [1] 146720-4300 SPACER BUSHING L6.3
67/48/1. [1] 146720-4400 SPACER BUSHING L6.5
67/48/1. [1] 146720-8900 SPACER BUSHING L6.7
67/48/1. [1] 146725-0900 SPACER BUSHING L5.6
67/48/1. [1] 146725-1000 SPACER BUSHING L5.8
67/48/1. [1] 146725-1100 SPACER BUSHING L6.0
67/48/1. [1] 146725-1200 SPACER BUSHING L6.2
67/48/1. [1] 146725-1300 SPACER BUSHING L6.4
67/48/1. [1] 146725-1400 SPACER BUSHING L6.6
67/49. [1] 146721-3720 COVER
67/50. [1] 146722-0200 FLAT-HEAD SCREW
67/51. [1] 146600-0300 O-RING
67/53. [1] 013020-6040 UNION NUT
67/54. [2] 139006-4600 BLEEDER SCREW
67/54. [2] 139006-4600 BLEEDER SCREW
67/55. [2] 139006-4800 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146926-7200 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/96. [1] 146659-7220 CLAMPING BAND
67/98. [2] 146648-2800 SPACER BUSHING
67/99. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/100. [1] 013020-6040 UNION NUT
67/102. [1] 146926-5520 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-1220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-7120 CONTROL LEVER STAMP 071
72B. [1] 146830-7220 CONTROL LEVER STAMP 072
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146551-9320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-8100 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146665-4520 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
217. [1] 146542-5300 SLOTTED WASHER
218. [1] 146592-2500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-2600 COILED SPRING
224. [1] 139006-4700 BLEEDER SCREW
230. [1] 146931-3400 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
233. [1] 146658-9020 WIRE
234. [1] 139006-4800 BLEEDER SCREW
235. [1] 146659-0600 CLAMPING BAND
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 139812-1900 EYE BOLT
247. [1] 146666-5520 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 146125-0101 FILTER
252. [1] 146125-0200 COILED SPRING
275. [1] 146612-4800 BRACKET
276. [2] 010010-1640 BLEEDER SCREW
280. [1] 146361-7020 START ADVANCE ASSY STAMP 119
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW
283. [1] 146679-2821 ADJUSTING DEVICE
284. [2] 139005-0400 BLEEDER SCREW
286. [1] 020106-3540 BLEEDER SCREW
287. [1] 014010-6140 PLAIN WASHER D13&6.5T1.0
288. [1] 146931-6300 BRACKET
310. [0] 146673-9922
310. [1] 146685-7120 POTENTCIOMETER
310/2. [2] 139104-0400 FLAT-HEAD SCREW
310/3. [1] 146648-2900 JOINT CONNECTION
310/3B. [1] 146648-3000 JOINT CONNECTION
310/3C. [1] 146648-3100 JOINT CONNECTION
310/3D. [1] 146648-3200 JOINT CONNECTION
310/3E. [1] 146648-3300 JOINT CONNECTION
310/3F. [1] 146648-4700 JOINT CONNECTION
310/3G. [1] 146648-5300 JOINT CONNECTION
310/3H. [1] 146649-1700 JOINT CONNECTION
310/4. [1] 146661-0601 BOOT
312. [1] 146933-6000 BRACKET
313. [1] 020106-1240 BLEEDER SCREW
800S. [1] 146018-4820 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 479771-0520 PULSE GENERATOR
906. [1] 146954-3900 NAMEPLATE
910S. [1] 146600-4220 PARTS SET
910S. [1] 146600-4220 PARTS SET
911S. [1] 479771-0520 PULSE GENERATOR
912S. [1] 026508-1140 GASKET D11.4&8.2T1.0
913S. [1] 146422-0000 BLEEDER SCREW
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
915S. [1] 146658-9020 WIRE
916S. [1] 025804-1610 WOODRUFF KEY
917S. [1] 146685-7110 POTENTCIOMETER

Include in #2:

104740-8720 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 734 9460612734
ZEXEL 104740-8720 1047408720
MITSUBISHI MD307499 md307499


Zexel num
Bosch num
Firm num
Name
104740-8720 
9 460 612 734 
MD307499  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D56 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   52.6 52.1 53.1
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   62.6 62.1 63.1
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   76.6 76.1 77.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   52.6 51.6 53.6
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   62.6 61.6 63.6
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   77 77 77
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   76.6 75.6 77.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_08
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   68 65.5 70.5
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.9 30.9
Difference in delivery mm3/st.   8.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 22.9 32.9
Difference in delivery mm3/st.   9
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   19.4 17.9 20.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   19.4 17.4 21.4
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 65 85
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 65 85
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   549 520 578
Pressure kgf/cm2   5.6 5.3 5.9
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   4.6 4.4 4.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   0.9 0.3 1.5
Oil temperature degC   48 46 50
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.5 2.9 4.1
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   4.6 4.2 5
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   5.6 5 6.2
Oil temperature degC   50 48 52
_06
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   7.8 7.2 8.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.9 56.4 57.4
Timer stroke TA mm   3.9 3.7 4.1
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.9 55.9 57.9
Timer stroke TA mm   3.9 3.5 4.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   43 42 44
Timer stroke TA mm   2.5 1.9 3.1
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.2 1.1 1.3
BCS stroke mm   6.5 6.5 6.5
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

Test data 104740-8720
BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
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N1=750r/min N2=750r/min P1=44.0kPa(330mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
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SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-8720
C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed Vi:Applied voltage input
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V1=1.8+-0.03V V2=(8.81+-1.1)V Vi=10V

0000001901 W-FICD LEVER ADJUSTMENT

Test data 104740-8720
2. W-FICD (E) adjustment (1)Insert a block gauge L determined from the graph below between the control lever (D) and the idling stopper bolt (C). (2)Insert a shim L1 between the W-FICD lever (E) and the control lever (F). Adjust the W-FICD lever (E) so that it contacts the control lever (F) and fix it using bolt (B). TT Caution: a) The temperature of the wax at adjustment must not exceed a. b) After completion of the adjustment, confirm that allowance for adjustment of the screw (G) is at least L2. t = temperature (deg C) H = control lever position L (mm)
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L=L+-0.05 mm L1=3+-0.05 mm L2=3 mm a=30 degC T=3.4~4.9 Nm{0.35~0.5 kgfm}
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L=L+-0.05 mm L1=3+-0.05 mm L2=3mm L=-0.177t+6.05(-20<=t(degC))(L1=3+-0.05)

0000002001 V-FICD ADJUSTMENT

Test data 104740-8720
Adjustment of the actuator (A): Screw (B): Stroke adjusting nut (C): Actuator stroke (D): Nut for adjusting the position of the rod P1:Output voltage P2:Applied power L:Thickness of the shim 1. Adjustment of the actuator (1)Mount to the actuator injection pump. (2)Position the control lever in the idling position. (3)Adjust with the nut (D) so that the space between the control lever and the rod is L2. (4)Adjustment of the potentiometer (5)Then, fix the control lever so that the potentiometer output voltage is P1. (Applied voltage Vi) (6)Adjust using screw (A) so that at this control lever angle the actuator stroke (C) is the full stroke, then fix using the nut (B). (7)Rod position's allowable angle of rotation: c
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L2=1+1mm P1=3.5+-0.03(V) Vi=10(V) c=+-20(deg)
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a=20(deg) b=20(deg) T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) SW1=SW7 SW2=SW8 L2=1+1mm

0000002101 W-CSD ADJUSTMENT

Test data 104740-8720
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the following graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke TA (mm):
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(C)=TA=-0.0376t+1.38(-20<=t)




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