104740-6010 ZEXEL 9 460 610 795 BOSCH INJECTION-PUMP ASSEMBLY 9460610795 1047406010 8971068340

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Information injection-pump assembly

BOSCH 9 460 610 795 9460610795

ZEXEL 104740-6010 1047406010

ISUZU 8971068340 8971068340

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-6010
1.	_
2.	FUEL INJECTION PUMP	104640-1950
3.	NUMBER PLATE	146924-0400
4.	_	146672-5820
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105158-2241
8.	Nozzle and Holder	8-97023-226-1
9.	Open Pre:MPa(Kqf/cm2)	14.7{150}
10.	NOZZLE-HOLDER	105088-1090
11.	NOZZLE	105007-1230

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1921	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-2100	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-4200	COMPRESSION SPRING
34B.	[1]	146302-3400	COMPRESSION SPRING
34C.	[1]	146302-3500	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[2]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[2]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[2]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[2]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[2]	146690-1400	SHIM D17&5.2T0.9
48/1.	[2]	146690-1500	SHIM D17&5.2T1.1
48/1.	[2]	146690-1600	SHIM D17&5.2T1.3
48/1.	[2]	146690-1700	SHIM D17&5.2T1.4
48/1.	[2]	146690-1800	SHIM D17&5.2T1.6
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0320	DELIVERY-VALVE ASSEMBLY VE4
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0120	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146752-3821	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-0421	GOVERNOR COVER
67/13.	[1]	146621-0700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146930-9500	BRACKET STAMP 095
67/24.	[2]	139006-4700	BLEEDER SCREW
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0300	COILED SPRING
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/49.	[1]	146721-0820	COVER
67/53.	[2]	139006-4600	BLEEDER SCREW
67/54.	[1]	139006-4800	BLEEDER SCREW
67/55.	[1]	139006-4400	BLEEDER SCREW
67/56.	[1]	146723-0200	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/64.	[1]	146930-9620	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-5320	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146830-5600	CONTROL LEVER STAMP 056
72B.	[1]	146830-5700	CONTROL LEVER STAMP 057
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	146621-4200	UNION NUT
95.	[1]	146861-0820	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-4600	SLIDING SLEEVE STAMP46
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE STAMP 02
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-1520	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146606-1920	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146592-6300	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-6400	COILED SPRING
225.	[1]	146659-5320	CLAMPING BAND
230.	[1]	146926-8600	BRACKET
231.	[1]	139006-4800	BLEEDER SCREW
232.	[1]	146925-5521	BRACKET
233.	[1]	013020-6040	UNION NUT
234.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-9820	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0000	EYE BOLT
247.	[1]	146606-6620	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146619-6220	BRACKET
276.	[2]	010010-2040	BLEEDER SCREW
280.	[1]	146360-9621	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[1]	020306-1240	BLEEDER SCREW
286.	[1]	146659-5200	CLAMPING BAND
287.	[1]	020106-3540	BLEEDER SCREW
310.	[1]	146684-3520	POTENTCIOMETER
800S.	[1]	146009-7520	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
847S.	[1]	146684-3510	POTENTCIOMETER
903.	[1]	146672-5820	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
906.	[1]	146924-0400	NAMEPLATE

Include in #2:

104740-6010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 795 9460610795

ZEXEL 104740-6010 1047406010

ISUZU 8971068340 8971068340

Zexel num

Bosch num

Firm num

Name

104740-6010

9 460 610 795

8971068340 ISUZU

INJECTION-PUMP ASSEMBLY
4FG1T * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 50.4 49.9 50.9

Difference in delivery mm3/st. 4

Basic *

Remarks
Full

Injection timing adjustment_02

Pump speed r/min 1500 1500 1500

Boost pressure kPa 14.7 13.4 16

Boost pressure mmHg 110 100 120

Average injection quantity mm3/st. 48.4 47.9 48.9

Difference in delivery mm3/st. 3.5

Basic *

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 20.3 16.8 23.8

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 51 47 55

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 50.4 49.4 51.4

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 1500 1500 1500

Boost pressure kPa 14.7 13.4 16

Boost pressure mmHg 110 100 120

Average injection quantity mm3/st. 48.25 47.4 49.1

Remarks
CBS

Injection timing adjustment_07

Pump speed r/min 1500 1500 1500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 45.3 41.8 48.8

Injection timing adjustment_08

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 52.8 49.3 56.3

Injection timing adjustment_09

Pump speed r/min 500 500 500

Boost pressure kPa 13.3 12 14.6

Boost pressure mmHg 100 90 110

Average injection quantity mm3/st. 47.7 44.2 51.2

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 20.3 17.3 23.3

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 14.1 12.1 16.1

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8

Governor adjustment_03

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 14.1 11.6 16.6

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 80 50 110

Basic *

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Overflow quantity cm3/min 690 540 840

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Pressure kPa 471 451 491

Pressure kgf/cm2 4.8 4.6 5

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Pressure kPa 471 451 491

Pressure kgf/cm2 4.8 4.6 5

Stop lever angle_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Pressure kPa 598 569 627

Pressure kgf/cm2 6.1 5.8 6.4

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Pressure kPa 696 667 725

Pressure kgf/cm2 7.1 6.8 7.4

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Timer stroke mm 2.7 2.5 2.9

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Timer stroke mm 2.7 2.4 3

_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Timer stroke mm 5.2 4.6 5.8

_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Timer stroke mm 6.2 5.8 6.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 33.9 32.9 34.9

Timer stroke variation dT mm 0.5 0.3 0.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 33.9 32.4 35.4

Timer stroke variation dT mm 0.5 0.2 0.8

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 24 22.5 25.5

Timer stroke variation dT mm 1.1 0.6 1.6

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

BCS stroke mm 1.8 1.7 1.9

Control lever angle alpha deg. -10 -14 -6

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjusting method [applied voltage (Vi), dummy bolt (C)]: 1. Hold (C) against the control lever at N1 and Q1. Fix using the locknut. 2. When adjusting the potentiometer, position the control lever against (C) and adjust the potentiometer so that the output voltage is V1. 3. After completing adjustment remove (C).. Confirm that the potentiometer output voltage (V) is as specified above at the control lever idle position. (N) Speed (r/min) (V): Output voltage (Q): Injection quantity (P): Boost pressure (Vi): Applied voltage (A): adjusting point (B): Confirmation point (D) Dummy bolt installation bracket (E): Dummy bolt and nut part number Corresponding to 145626-3300 (bolt) 42L 013020-6040 (nut)
----------
N1=750r/min Q1=11.7+-1.0cm3/1,000st V1=2.78+-0.03V Vi=10V
----------
N1=750r/min N2=350r/min V1=2.78+-0.03V V2=(1.42+-0.45)V V3=(8.34)V Q1=11.7+-1.0cm3/1,000st Q2=14.1+-1cm3/1,000st P1=410.0kPa P2=300mmHg Vi=10V

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD Adjustment of the timer advance angle 1. Determine the timer advance angle using the graph. 2. Adjust with the screw (A) so that the timer advance angle determined in item 1 is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke (mm)
----------

----------
TA=TA=-0.041t+2.05