104740-3110 ZEXEL 9 460 614 290 BOSCH INJECTION-PUMP ASSEMBLY 9460614290 1047403110 md062270

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Information injection-pump assembly

BOSCH 9 460 614 290 9460614290

ZEXEL 104740-3110 1047403110

MITSUBISHI MD062270 md062270

Cross reference number

BOSCH 9 460 614 290 9460614290

ZEXEL 104740-3110 1047403110

MITSUBISHI MD062270 md062270

Zexel num

Bosch num

Firm num

Name

104740-3110

9 460 614 290

MD062270 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D55 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1988/11/24 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 33 32.5 33.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 850 850 850

Boost pressure kPa 26.65 25.3 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 42.7 42.2 43.2

Basic *

Remarks
Refer to additional devices.

Injection timing adjustment_03

Pump speed r/min 2650 2650 2650

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 22.6 17.6 27.6

Injection timing adjustment_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 45.4 42.9 47.9

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 63.75 62.4 65.1

Boost pressure mmHg 478 468 488

Average injection quantity mm3/st. 51.6 49.1 54.1

Injection timing adjustment_06

Pump speed r/min 850 850 850

Boost pressure kPa 26.65 25.3 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 42.7 41.7 43.7

Injection timing adjustment_07

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 33 32 34

Injection timing adjustment_08

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 32.2 31.7 32.7

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 850 850 850

Boost pressure kPa 26.65 25.3 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 41.7 41.2 42.2

Basic *

Remarks
For Japan: refer to additional devices

Injection timing adjustment_10

Pump speed r/min 2650 2650 2650

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 22.1 17.1 27.1

Remarks
For Japan

Injection timing adjustment_11

Pump speed r/min 2100 2100 2100

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 44.3 41.8 46.8

Remarks
For Japan

Injection timing adjustment_12

Pump speed r/min 1250 1250 1250

Boost pressure kPa 63.75 62.4 65.1

Boost pressure mmHg 478 468 488

Average injection quantity mm3/st. 50.3 47.8 52.8

Remarks
For Japan

Injection timing adjustment_13

Pump speed r/min 850 850 850

Boost pressure kPa 26.65 25.3 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 41.7 40.7 42.7

Remarks
For Japan

Injection timing adjustment_14

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 32.2 31.2 33.2

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2650 2650 2650

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 22.6 19.6 25.6

Difference in delivery mm3/st. 6.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 3050 3050 3050

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 5.1

Injection quantity adjustment_03

Pump speed r/min 2650 2650 2650

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 22.1 19.1 25.1

Difference in delivery mm3/st. 6.5

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 3050 3050 3050

Boost pressure kPa 83.3 82 84.6

Boost pressure mmHg 625 615 635

Average injection quantity mm3/st. 5

Remarks
For Japan

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.6 7.1 10.1

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.6 6.6 10.6

Governor adjustment_04

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.4 6.9 9.9

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.4 6.4 10.4

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 78 68 88

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 76 66 86

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 390 258 522

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 420 288 552

Remarks
For Japan

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 480.5 451 510

Pressure kgf/cm2 4.9 4.6 5.2

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 480.5 451 510

Pressure kgf/cm2 4.9 4.6 5.2

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

Stop lever angle_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2100 2100 2100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

Remarks
For Japan

0000001101

Pump speed r/min 850 850 850

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 1.3 1.1 1.5

Basic *

_02

Pump speed r/min 850 850 850

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 1.3 0.9 1.7

_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 6.9 6.3 7.5

_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 8.2 7.8 8.6

_05

Pump speed r/min 850 850 850

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 1.3 1.1 1.5

Basic *

Remarks
For Japan

_06

Pump speed r/min 850 850 850

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 1.3 0.9 1.7

Remarks
For Japan

_07

Pump speed r/min 1750 1750 1750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 6.7 6.1 7.3

Remarks
For Japan

_08

Pump speed r/min 2100 2100 2100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 8.2 7.8 8.6

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.4 4.3 4.5

Control lever angle alpha deg. 59 55 63

Control lever angle beta deg. 46 41 51

Test data Ex:

0000001801 M-FICD ADJUSTMENT

M-FICD adjustment 1. Position the control lever in the idle position. 2. Adjust the M-FICD installation position so that the distance from the FICD lever is L1.
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L1=1+1mm
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0000001901 ADJUSTMENT PRECAUTIONS

Adjustment precautions 1. After adjusting at full injection quantity and speed N1, at speed N2 set the boost pressure to P1and adjust the injection quantity using the BCS spring setscrew. 2. At boost pressure of at least P2, confirm that the injection quantity is as specified.
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N1=600r/min N2=850r/min P1=25.3~28.0kPa(190~210mmHg) P2=93.3kPa(700mmHg)
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