104740-3140 ZEXEL 9 460 610 558 BOSCH INJECTION-PUMP ASSEMBLY 9460610558 1047403140 md063184

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 610 558 9460610558

ZEXEL 104740-3140 1047403140

MITSUBISHI MD063184 md063184

Cross reference number

BOSCH 9 460 610 558 9460610558

ZEXEL 104740-3140 1047403140

MITSUBISHI MD063184 md063184

Zexel num

Bosch num

Firm num

Name

104740-3140

9 460 610 558

MD063184 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D55 K

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1988/11/24 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 34.5 34 35

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 9.9 5 14.8

Injection timing adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 35 33 37

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 39.7 37.7 41.7

Injection timing adjustment_05

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 34.5 33.5 35.5

Injection timing adjustment_06

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 33.7 33.2 34.2

Difference in delivery mm3/st. 3

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 9.8 5 14.6

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 34.2 32.2 36.2

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 38.7 36.7 40.7

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 33.7 32.7 34.7

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 9.8 6.8 12.8

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 9.6 6.6 12.6

Difference in delivery mm3/st. 4

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Remarks
For Japan

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.65 6.6 10.7

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.6 6.6 10.6

Governor adjustment_04

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.9 9.9

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 78 68 88

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 76 66 86

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 390 258 522

_02

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 420 288 552

Remarks
For Japan

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 480.5 451 510

Pressure kgf/cm2 4.9 4.6 5.2

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 480.5 451 510

Pressure kgf/cm2 4.9 4.6 5.2

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

Stop lever angle_05

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 600 600 600

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2100 2100 2100

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

Remarks
For Japan

0000001101

Pump speed r/min 850 850 850

Timer stroke mm 1.3 1.1 1.5

Basic *

_02

Pump speed r/min 850 850 850

Timer stroke mm 1.3 0.9 1.7

_03

Pump speed r/min 1750 1750 1750

Timer stroke mm 6.9 6.3 7.5

_04

Pump speed r/min 2100 2100 2100

Timer stroke mm 8.2 7.8 8.6

_05

Pump speed r/min 850 850 850

Timer stroke mm 1.3 1.1 1.5

Basic *

Remarks
For Japan

_06

Pump speed r/min 850 850 850

Timer stroke mm 1.3 0.9 1.7

Remarks
For Japan

_07

Pump speed r/min 1750 1750 1750

Timer stroke mm 6.7 6.1 7.3

Remarks
For Japan

_08

Pump speed r/min 2100 2100 2100

Timer stroke mm 8.2 7.8 8.6

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.4 1.3 1.5

Control lever angle alpha deg. 60 55 65

Control lever angle beta deg. 43 38 48

Test data Ex:

0000001801 M-FICD ADJUSTMENT

M-FICD adjustment 1. Position the control lever in the idle position. 2. Adjust the M-FICD installation position so that the distance from the FICD lever is L1.
----------
L1=1+1mm
----------

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