104740-2371 ZEXEL 9 460 612 829 BOSCH INJECTION-PUMP ASSEMBLY 9460612829 1047402371

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Information injection-pump assembly

BOSCH 9 460 612 829 9460612829

ZEXEL 104740-2371 1047402371

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-2371
1.	_
2.	FUEL INJECTION PUMP	104640-2371
3.	NUMBER PLATE	146912-4700
4.	_	146672-5920
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2971
8.	Nozzle and Holder	16600-1C310
9.	Open Pre:MPa(Kqf/cm2)	12.7{130}
10.	NOZZLE-HOLDER	105071-1361
11.	NOZZLE	105000-2210

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0320	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0620	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2420	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2420	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-6620	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2400	COMPRESSION SPRING
34B.	[1]	146312-3100	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-1600	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-1900	COMPRESSION SPRING
42.	[1]	146602-8500	PLAIN WASHER
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0120	GUIDE PIN
50.	[1]	146403-3620	HYDRAULIC HEAD
50.	[1]	146403-3620	HYDRAULIC HEAD
50.	[1]	146403-3620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-4020	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146702-9720	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146508-6421	GOVERNOR COVER
67/4.	[1]	139310-0200	PLAIN WASHER
67/6.	[1]	014110-6440	LOCKING WASHER
67/8.	[1]	146515-1820	LEVER SHAFT
67/9.	[1]	146587-9400	COILED SPRING
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER D14&10.1T1.50
67/12.	[1]	146540-4620	CONTROL LEVER
67/12B.	[1]	146540-4720	CONTROL LEVER
67/13.	[1]	139206-0100	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-4200	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT M6P1H5
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-0400	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0300	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-2920	COVER
67/54.	[4]	139006-4600	BLEEDER SCREW
67/54.	[4]	139006-4600	BLEEDER SCREW
67/56.	[1]	146723-0020	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0020	AIR FILTER
67/64.	[1]	146929-1920	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/102.	[1]	146929-1800	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3720	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-2420	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-9720	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-2500	UNION NUT
95.	[1]	146561-8820	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-6900	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0220	OVER FLOW VALVE
137.	[2]	139512-0200	GASKET D18.5&12.2T1.00
138.	[1]	146665-4420	INLET UNION
159.	[1]	146628-7220	PLATE
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146587-6400	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-3000	COILED SPRING
221.	[1]	146929-3620	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
230.	[1]	146929-1220	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[3]	139512-0200	GASKET D18.5&12.2T1.00
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146665-4120	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
251.	[1]	146125-0101	FILTER
252.	[1]	146125-0200	COILED SPRING
275.	[1]	146929-1420	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
280.	[1]	146360-9720	COVER
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW M6P1L12
309.	[1]	020146-1270	BLEEDER SCREW
310.	[1]	146683-2720	POTENTCIOMETER
329.	[1]	146541-4900	PLAIN WASHER D20&10T0.5
347.	[1]	146620-1400	FLAT-HEAD SCREW
348.	[1]	013020-6040	UNION NUT M6P1H5
800S.	[1]	146018-1220	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
903.	[1]	146672-5920	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146912-4700	NAMEPLATE

Include in #2:

104740-2371 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 829 9460612829

ZEXEL 104740-2371 1047402371

Zexel num

Bosch num

Firm num

Name

104740-2371
104740-2372

9 460 612 829

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 800 800 800

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 32 31.6 32.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 43.3 42 44.6

Boost pressure mmHg 325 315 335

Average injection quantity mm3/st. 45.1 44.7 45.5

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 40.9 36.4 45.4

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 35.7 33.7 37.7

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 800 800 800

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 32 31 33

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 900 900 900

Boost pressure kPa 43.3 42 44.6

Boost pressure mmHg 325 315 335

Average injection quantity mm3/st. 45.1 44.1 46.1

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_07

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 50.9 48.9 52.9

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1800 1800 1800

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 50.6 48.6 52.6

Oil temperature degC 50 48 52

Injection timing adjustment_09

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 47.3 44.3 50.3

Oil temperature degC 52 50 54

Injection timing adjustment_10

Pump speed r/min 2400 2400 2400

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 45.6 42.1 49.1

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 37.5 36.5 38.5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 37.5 35 40

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2700 2700 2700

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 22.1 16.6 27.6

Difference in delivery mm3/st. 5.5

Oil temperature degC 55 52 58

Injection quantity adjustment_04

Pump speed r/min 2950 2950 2950

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 6

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 9.5 11.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 8.5 12.5

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 800 800 800

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Boost compensator adjustment

Pump speed r/min 700 700 700

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 15.9 9.4 22.4

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 5.8 5.8 5.8

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 11.3 4.3 18.3

Oil temperature degC 50 48 52

Lever angle (shim thickness) mm 5.8 5.8 5.8

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 67 62 72

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 67 62 72

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_03

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 67 62 72

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Overflow quantity cm3/min 380 250 510

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure kPa 382 353 411

Pressure kgf/cm2 3.9 3.6 4.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure kPa 323.5 284 363

Pressure kgf/cm2 3.3 2.9 3.7

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure kPa 382.5 343 422

Pressure kgf/cm2 3.9 3.5 4.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure kPa 490.5 451 530

Pressure kgf/cm2 5 4.6 5.4

Oil temperature degC 50 48 52

Stop lever angle_05

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Pressure kPa 657 608 706

Pressure kgf/cm2 6.7 6.2 7.2

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 1 0.4 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 3 2.7 3.3

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1400 1400 1400

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 5.9 5.5 6.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 1800 1800 1800

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 8.2 7.7 8.7

Oil temperature degC 50 48 52

_06

Pump speed r/min 2200 2200 2200

Boost pressure kPa 66.7 65.4 68

Boost pressure mmHg 500 490 510

Timer stroke mm 8.95 8.5 9.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 23.5 22.5 24.5

Timer stroke TA mm 2.7 2.7 2.7

Timer stroke variation dT mm 0.3 0.1 0.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 23.5 22 25

Timer stroke TA mm 2.7 2.3 3.1

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.29 6.19 6.39

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.6 4.4 4.8

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer At pump speed N1 and a control lever position a from idle (gap L1), measure the injection quantity and convert it to a voltage value. Then adjust the potentiometer. Voltage conversion formula: V+-0.03 = 0.071693Q+1.81172(Q<=11.7) V+-0.03 = 0.0416286Q + 2.16366 (Q>11.7) A:Potentiometer performance standards C:Position of the control lever C1:Idle C2:Full speed V:Potentiometer voltage E:Standards for the potentiometer's ON - OFF switch B:Conversion point B1:OFF-->ON B2:OFF-->ON D:Lever opening (from idle) Vi:Applied voltage F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
N1=700r/min a=9deg L1=5.8mm
----------
V1=0.5++V V2=9.6++V Vi=10V D1=5+-3deg D2=21.5++deg

0000001901 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment Adjust the adjusting bolt (A) so that the starting injection quantity is within the standard and fix using the locknut (B). (C) Stop lever
----------

----------
D=6.0~8.7mm

0000002001 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing intermediate lever screw (A) [roller (E) must not contact intermediate lever (D)] (1)Hold the control lever (C) in the idle position. (2)Insert a block gauge (thickness gauge) L1 between the intermediate lever (D) and the bracket (K). Adjust screw (A) so that the distance between screw A and the control lever to L2 and fix using the nut (B). 2. Fixing the M-CSD stopper (I) Pull the CSD lever F in the direction X until it contacts the stopper I and tighten the socket head bolt J when the timer stroke is L3. 3. Screw (G) adjustment Pull the CSD lever F in the direction X until it contacts the stopper I and adjust using screw G so that the control lever shim thickness is L4. Then fix using nut H.
----------
L1=1+-0.1mm L2=1~2mm L3=0.82+-0.2mm L4=5.2+-0.5mm
----------
T1=6~9N-m(0.6~0.9kgf-m) T2=5~7N-m(0.5~0.7kgf-m) T3=2~3N-m(0.2~0.3kgf-m) L1=1+-0.1mm L2=1~2mm L4=5.2+-0.5mm