104740-1920 ZEXEL 9 460 611 076 BOSCH INJECTION-PUMP ASSEMBLY 9460611076 1047401920 8970318520


 

Information injection-pump assembly

BOSCH 9 460 611 076 9460611076
ZEXEL 104740-1920 1047401920
ISUZU 8970318520 8970318520
104740-1920 INJECTION-PUMP ASSEMBLY
Rating:
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Components :

0. INJECTION-PUMP ASSEMBLY 104740-1920
1. _
2. FUEL INJECTION PUMP 104640-1920
3. NUMBER PLATE 146920-9900
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2172
8. Nozzle and Holder 8-94460-004-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1080

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2400 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3500 COMPRESSION SPRING
34B. [1] 146302-3600 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [2] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [2] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [2] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [2] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [2] 146690-1400 SHIM D17&5.2T0.9
48/1. [2] 146690-1500 SHIM D17&5.2T1.1
48/1. [2] 146690-1600 SHIM D17&5.2T1.3
48/1. [2] 146690-1700 SHIM D17&5.2T1.4
48/1. [2] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0020 GUIDE PIN
50. [1] 146401-2920 HYDRAULIC HEAD
50. [1] 146401-2920 HYDRAULIC HEAD
50. [1] 146401-2920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
54. [4] 146433-0100 GASKET
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY VE2
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-6421 GOVERNOR COVER
67/1. [1] 146505-8122 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/23. [1] 146627-8700 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/26. [1] 146925-0720 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-2920 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-8520 CONTROL LEVER STAMP 785
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146565-8320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-2900 SLIDING SLEEVE STAMP 29
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1820 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146665-2620 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146541-1900 BUSHING
216. [1] 146541-2000 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-0300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-0200 COILED SPRING
230. [1] 146628-2020 BRACKET
231. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-8020 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146608-1220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
311. [1] 139006-4400 BLEEDER SCREW
329. [1] 146541-4900 PLAIN WASHER
800S. [1] 146019-4920 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
906. [1] 146920-9900 NAMEPLATE

Include in #2:

104740-1920 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 076 9460611076
ZEXEL 104740-1920 1047401920
ISUZU 8970318520 8970318520


Zexel num
Bosch num
Firm num
Name
104740-1920 
9 460 611 076 
8970318520  ISUZU
INJECTION-PUMP ASSEMBLY
4EE1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   32.3 31.8 32.8
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   30.5 30.5 30.5
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   32.3 31.3 33.3
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   34.2 34.2 34.2
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   13.9 11.9 15.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2850 2850 2850
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   13.9 10.9 16.9
Difference in delivery mm3/st.   4
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   7.9 5.9 9.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   7.9 5.9 9.9
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   40.8 30.8 50.8
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   40.8 30.8 50.8
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   640 510 770
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   550 550 550
Timer stroke mm   0.5 0.1 1.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   5.7 5.3 6.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   7.8 7.5 8.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   20 19 21
Timer stroke TA mm   2.5 2.3 2.7
Timer stroke variation dT mm   0.8 0.8 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   20 18.5 21.5
Timer stroke TA mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   11 9.5 12.5
Timer stroke TA mm   1.7 1.1 2.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   45 40 50




Information:

1. Put the fuel injection pump housing in position on tool (A). Install race (3), bearing (2) and race (1) on the end of the camshaft in the fuel injection pump housing. 2. Put flyweights (5) in position on carrier assembly (4), and install dowels (6) to hold the flyweights in place. The flyweights must move freely on the dowels and have 0.010 to 0.230 mm (.0004 to .0090 in.) end play. 3. Install governor shaft (7) on carrier assembly (4). 4. Install dowel (8) in governor shaft (7), and slide carrier assembly (4) down on the governor shaft until dowel (8) fits into the slot in the carrier assembly.5. Install carrier assembly (4) on the end of the camshaft. 6. Install race (12), bearing (11), race (10) and ring (9) on riser (13). 7. Install riser (13) and spring (14), if equipped, on the governor shaft. 8. Install spool (18) and ring (19) on seat (17), and use tool (B) to install ring (20) to hold them in position.9. Install seat (17) on spring (16) and spring (16) on shield (15). 10. Install dashpot assembly (21) on the governor shaft. 11. Install ring (22) in the groove on the governor shaft. Install sleeve (23), spring (25), the sleeve and bearing (24) on the governor shaft. 12. Use tool (C) to hold spring (25) under compression, and install the ring in the groove on the governor shaft. 13. Put lever (32) in position on governor servo (30), and install pin (31) to hold the lever in place. Use a hammer and chisel to move the metal (stake) four places 90° apart on

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