104740-1440 ZEXEL 9 460 615 021 BOSCH INJECTION-PUMP ASSEMBLY 9460615021 1047401440 8944284820

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Information injection-pump assembly

BOSCH 9 460 615 021 9460615021

ZEXEL 104740-1440 1047401440

ISUZU 8944284820 8944284820

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-1440
1.	_
2.	FUEL INJECTION PUMP	104640-1270
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105158-2172
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	14.7(150)
10.	NOZZLE-HOLDER	105088-1090
11.	NOZZLE	105007-1080

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0520	DRIVE SHAFT
12/1.	[1]	146200-0500	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-2400	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146690-2000	SHIM T0.6
34.	[1]	146302-3500	COMPRESSION SPRING
35/1.	[0]	146690-2000	SHIM T0.6
35/1.	[0]	146690-2100	SHIM T0.7
35/1.	[0]	146690-2200	SHIM T0.9
35/1.	[0]	146690-2300	SHIM T1.0
35/1.	[0]	146690-2400	SHIM T1.2
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146690-2500	SHIM
48/1.	[1]	146690-2600	SHIM
48/1.	[1]	146690-2700	SHIM
48/1.	[1]	146690-2800	SHIM
48/1.	[1]	146690-2900	SHIM
48/1.	[1]	146690-3000	SHIM
48/1.	[1]	146690-3100	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
50.	[1]	146400-5720	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0120	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146702-2820	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-0020	GOVERNOR COVER
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146629-8720	BRACKET
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0300	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-0820	COVER
67/54.	[2]	020006-1240	BLEEDER SCREW M6P1L12 4T
67/55.	[2]	020006-2040	BLEEDER SCREW M6P1L20 4T
67/56.	[1]	146723-0200	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/112.	[1]	146628-0220	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-0300	THREADED PIN L53.00
67/201B.	[1]	146545-0400	THREADED PIN L55.00
67/201C.	[1]	146545-0500	THREADED PIN L57.00
67/202.	[1]	139208-0100	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-2820	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146535-3720	CONTROL LEVER
72B.	[1]	146535-3820	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146551-4620	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-2600	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0120	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET D17.9&12.2T1.50
137.	[2]	026512-1840	GASKET D17.9&12.2T1.50
138.	[1]	146607-2720	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	146201-0100	WOODRUFF KEY
218.	[1]	146587-7320	COILED SPRING
220.	[1]	146587-7600	COILED SPRING
225.	[1]	146925-4420	BRACKET
230.	[1]	146628-1800	BRACKET
231.	[1]	139106-0500	FLAT-HEAD SCREW M6P1.0H25
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-4820	WIRE
243.	[1]	146621-1000	UNION NUT
244.	[1]	146613-5620	PLATE
245.	[3]	026512-1840	GASKET D17.9&12.2T1.50
246.	[1]	146125-0000	EYE BOLT
247.	[1]	146606-7020	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146619-6220	BRACKET
276.	[2]	010010-2040	BLEEDER SCREW M10P1.5L20
277.	[2]	014111-0440	LOCKING WASHER
450.	[1]	146676-2820	ADJUSTING DEVICE
455.	[1]	146541-7220	RACK
460.	[2]	016010-0440	LOCKING WASHER
465.	[1]	146616-4200	SPACER BUSHING
470.	[1]	139106-0500	FLAT-HEAD SCREW M6P1.0H25
471.	[1]	139106-0400	FLAT-HEAD SCREW M6P1.0H12
472.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
800S.	[1]	146019-4820	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
903.	[1]	146672-2720	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146646-7200	NAMEPLATE

Include in #2:

104740-1440 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 615 021 9460615021

ZEXEL 104740-1440 1047401440

ISUZU 8944284820 8944284820

Zexel num

Bosch num

Firm num

Name

104740-1440

9 460 615 021

8944284820 ISUZU

INJECTION-PUMP ASSEMBLY
4FC1J * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 51.1 50.6 51.6

Difference in delivery mm3/st. 4

Basic *

Remarks
Full

Injection timing adjustment_02

Pump speed r/min 750 750 750

Boost pressure kPa 24 22.7 25.3

Boost pressure mmHg 180 170 190

Average injection quantity mm3/st. 42.1 41.6 42.6

Difference in delivery mm3/st. 5

Basic *

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 2600 2600 2600

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 17.6 16.1 19.1

Injection timing adjustment_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 41.6 38.6 44.6

Injection timing adjustment_05

Pump speed r/min 2150 2150 2150

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 43.2 40.7 45.7

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 36.4 33.9 38.9

Injection timing adjustment_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 51.1 50.1 52.1

Remarks
Full

Injection timing adjustment_08

Pump speed r/min 750 750 750

Boost pressure kPa 24 22.7 25.3

Boost pressure mmHg 180 170 190

Average injection quantity mm3/st. 42.1 41.1 43.1

Remarks
CBS

Injection timing adjustment_09

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 39.4 32.9 45.9

Injection timing adjustment_10

Pump speed r/min 300 300 300

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 42.7 36.2 49.2

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 17.6 16.6 18.6

Difference in delivery mm3/st. 5.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 12.2 10.2 14.2

Governor adjustment_03

Pump speed r/min 700 700 700

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Boost compensator adjustment

Pump speed r/min 925 925 925

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 23 22 24

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 77.5 60 95

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 399 270 528

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Pressure kPa 441.5 422 461

Pressure kgf/cm2 4.5 4.3 4.7

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Pressure kPa 441.5 422 461

Pressure kgf/cm2 4.5 4.3 4.7

Stop lever angle_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Pressure kPa 730.5 686 775

Pressure kgf/cm2 7.45 7 7.9

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Timer stroke mm 2.6 2.4 2.8

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Timer stroke mm 2.6 2.3 2.9

_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Timer stroke mm 5.2 4.6 5.8

_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Timer stroke mm 7.8 7.4 8.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 30 29 31

Timer stroke variation dT mm 1 0.8 1.2

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 30 28.5 31.5

Timer stroke variation dT mm 1 0.7 1.3

Remarks
Refer to additional devices.

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 60 58.7 61.3

Boost pressure mmHg 450 440 460

Average injection quantity mm3/st. 23 21.5 24.5

Timer stroke variation dT mm 1.6 1.1 2.1

Remarks
Refer to additional devices.

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.3 1.2 1.4

BCS stroke mm 4.2 4.1 4.3

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 MOTOR LEVER ADJUSTMENT

Motor lever adjustment With the control lever contacting the idle stopper bolt, adjust the length of the rod so that the stepping motor bracket and the motor lever position alignment stamping are aligned. Nut tightening torque: T1 C:Motor lever D:Rod E:Angle aligning stamping position F:Stepping motor bracket (shape may differ)
----------
T1=3.4~4.9N-m(0.35~0.5kgf-m)
----------
a=(30+-1deg)

0000001901 CAM LEVER ADJUSTMENT

Cam lever adjustment 1. First, loosen the cam stopper bolt (A). 2. Insert a shim (B) between the cam lever and the cam stopper bolt and tighten (A) with shim L inserted. Fix (A) in the position where the idle stopper side shim is loosened. Nut tightening torque: T2 L1 is lever idle stopper gap measured at partial characteristics. (A) Cam stopper bolt (B) Shim (H) Cam lever
----------
T2=6~9N-m(0.6~0.9kgf-m)
----------

0000002001 IDLE POSITION ADJUSTMENT

Idle position adjustment 1. Insert a shim L1 between the cam lever and the stopper screw. 2. Move the microswitch in the direction of the arrow so that it turns ON. 3. Turn the microswitch in the direction of the arrow and fix it using the bolts when it turns OFF. (J) Microswitch fixing bolt
----------
L1=2.5mm
----------
T3=2.0~2.9N-m(0.2~0.3kgf-m)

0000002101 FULL POSITION ADJUSTMENT

Full position adjustment (Turn the tension spring pin above the cam lever (in the direction of the arrow) and perform the adjustments below.) 1. Insert a shim L2 between the control lever and the full stopper bolt. 2. Turn the plate clockwise and turn the microswitch ON. 3. Turn the plate counter clockwise and fix it when the microswitch turns OFF. (K) Bolts (2 locations) (O) Plate
----------
L2=0.7mm
----------
L2=0.7mm T3=2.0~2.9N-m(0.2~0.3kgf-m)

0000002201 PARTIAL SETTING

Partial setting At Np = N1, insert a shim L3 between the control lever and the idle stopper and measure the injection quantity. Determine the cam lever adjusting shim thickness L for the injection quantity classification in the table. Q = injection quantity P = shim thickness at exterior
----------
N1=925r/min L3=3.0mm
----------
Q1=17.9~18.8cm3/1000st Q2=18.9~20.0cm3/1000st Q3=20.1~21.2cm3/1000st Q4=21.3~22.3cm3/1000st Q5=22.4~23.4cm3/1000st Q6=23.5~24.7cm3/1000st Q7=24.8~25.9cm3/1000st Q8=26.0~26.9cm3/1000st Q9=27.0~28.1cm3/1000st Q10=28.2~29.0cm3/1000st P1=3.4mm P2=3.3mm P3=3.2mm P4=3.1mm P5=3.0mm P6=2.9mm P7=2.8mm P8=2.7mm P9=2.6mm P10=2.5mm