104740-1420 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401420 8944542980


104740-1420 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-1420 1047401420
ISUZU 8944542980 8944542980

Cross reference number

ZEXEL 104740-1420 1047401420
ISUZU 8944542980 8944542980


Zexel num
Bosch num
Firm num
Name
104740-1420 
104740-1423 
 
8944542980  ISUZU
INJECTION-PUMP ASSEMBLY
C223T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   46.8 46.3 47.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   49.4 48.9 49.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   900 900 900
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   46.8 45.8 47.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   49.5 47.5 51.5
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   49.4 48.4 50.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   2175 2175 2175
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   41.8 39.8 43.8
Oil temperature degC   52 50 54
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   40.7 38.7 42.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   22.8 19.8 25.8
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2550 2550 2550
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   22.8 19.8 25.8
Difference in delivery mm3/st.   7
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2800 2800 2800
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   7
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   11.3 9.3 13.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   11.3 9.3 13.3
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   471 451 491
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   471 451 491
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2175 2175 2175
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   677 648 706
Pressure kgf/cm2   6.9 6.6 7.2
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   3.4 3.2 3.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   860 760 960
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   3.4 3.2 3.6
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   6.8 6.5 7.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2175 2175 2175
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   9 8.7 9.4
Oil temperature degC   52 50 54
_06
Pump speed r/min   0 0 0
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   2.5 2.3 2.7
Oil temperature degC   48 46 50
Remarks
C.S.D. advance angle
 
_07
Pump speed r/min   600 500 700
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Oil temperature degC   50 48 52
Remarks
C.D.. cancel speed.
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
BCS stroke mm   2.2 2 2.4
Control lever angle alpha deg.   17 13 21
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104740-1420
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain L1. 2. Apply negative pressure P1 {P2} to the actuator and confirm that it moves through its full stroke. (A) actuator shaft (B) Control lever
----------
L=1+1mm P1=-53.3kPa P2=-400mmHg
----------
L=1+1mm

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-1420
Potentiometer adjustment (oval) At pump speed N1, measure the injection quantity when the control lever is moved a from the idle position (lever, stopper gap L). Then install the potentiometer. N:Pump speed Vo:Output voltage Q:Injection quantity A:Adjusting point B:Checking point Vi:Applied voltage
----------
N1=700(r/min) a=14.5(deg) L=4.8(mm) Vi=10(V)
----------
N1=700(r/min) N2=500(r/min) V1=4.10(V) V2=3.33(V) Q1=22.9+-1(mm3/st) Q2=(18.6(mm3/st)) Vi=10(V)




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