104740-1411 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401411 8944542971

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-1411 1047401411

ISUZU 8944542971 8944542971

Cross reference number

ZEXEL 104740-1411 1047401411

ISUZU 8944542971 8944542971

Zexel num

Bosch num

Firm num

Name

104740-1411
104740-1413

8944542971 ISUZU

INJECTION-PUMP ASSEMBLY
C223T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 14.7 14.7 15.19

Transfer pump pressure kgf/cm2 150 150 155

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 900 900 900

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 43.5 43 44

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 47.8 47.3 48.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 900 900 900

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 43.5 42.5 44.5

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 47.8 46.8 48.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2175 2175 2175

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 42.9 40.9 44.9

Oil temperature degC 52 50 54

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 41.4 39.4 43.4

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 22.8 19.8 25.8

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 22.8 19.8 25.8

Difference in delivery mm3/st. 7

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2800 2800 2800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 7

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 11.3 9.3 13.3

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 11.3 9.3 13.3

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 471 451 491

Pressure kgf/cm2 4.8 4.6 5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 471 451 491

Pressure kgf/cm2 4.8 4.6 5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 2175 2175 2175

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 686 657 715

Pressure kgf/cm2 7 6.7 7.3

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 3.4 3.2 3.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 860 760 960

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 3.4 3.2 3.6

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 6.8 6.5 7.1

Oil temperature degC 50 48 52

_05

Pump speed r/min 2175 2175 2175

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 9 8.7 9.4

Oil temperature degC 52 50 54

_06

Pump speed r/min 0 0 0

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 2.5 2.3 2.7

Oil temperature degC 48 46 50

Remarks
C.S.D. advance angle

_07

Pump speed r/min 600 500 700

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Oil temperature degC 50 48 52

Remarks
C.D.. cancel speed.

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.4 1.3 1.5

BCS stroke mm 1.8 1.6 2

Control lever angle alpha deg. 17 13 21

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment (oval) N:Pump speed Vo:Output voltage Q:Injection quantity A:Adjusting point B:Target value Vi:Applied voltage
----------

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N1=700(r/min) N2=500(r/min) V1=4.10(V) V2=3.33(V) Q1=22.9+-1(mm3/st) Q2=(18.6(mm3/st)) Vi=10(V)