104740-0392 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400392 pn4013800b

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Information injection-pump assembly

ZEXEL 104740-0392 1047400392

MAZDA PN4013800B pn4013800b

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-0392
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146905-0000
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1183
8.	Nozzle and Holder	PN40 13 H50C
9.	Open Pre:MPa(Kqf/cm2)	10.8{110}
10.	NOZZLE-HOLDER	105078-0111
11.	NOZZLE	105007-1210

Scheme ###:

1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP D20
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2620	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-1320	CAM PLATE '13'4LC5
30.	[1]	146600-0800	O-RING
31.	[1]	146300-1400	PUMP PLUNGER ' 14' 7-12.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-8400	COMPRESSION SPRING K=2.05
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0120	GUIDE PIN
50.	[1]	146403-2820	HYDRAULIC HEAD D10 2X2.0 A0.2
50.	[1]	146403-2820	HYDRAULIC HEAD D10 2X2.0 A0.2
50.	[1]	146403-2820	HYDRAULIC HEAD D10 2X2.0 A0.2
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-3420	DELIVERY-VALVE ASSEMBLY 'VE34'VR30
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-4720	GOVERNOR COVER
67/1.	[1]	146508-4921	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-2800	BLEEDER SCREW
67/23.	[1]	146927-0800	BRACKET
67/24.	[2]	139006-4400	BLEEDER SCREW
67/78.	[1]	146600-1000	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN
67/201B.	[1]	146545-3500	THREADED PIN
67/201C.	[1]	146545-3600	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-8920	CONTROL SHAFT R=10 S R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146536-7220	CONTROL LEVER '672'
72B.	[1]	146536-7320	CONTROL LEVER '673'
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
95.	[1]	146851-0220	FULCRUM LEVER I=2.2 SKH51
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT з
108.	[1]	146570-0420	GOVERNOR SHAFT R-L/T
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-3700	SLIDING SLEEVE '37' D0.5G2-0.3
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
117/1.	[1]	146877-0000	PLUG
117/1.	[1]	146877-0100	PLUG
117/1.	[1]	146877-0200	PLUG
117/1.	[1]	146877-0300	PLUG
123.	[3]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE '02'4XD1.6K=1.5
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-1120	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET
138.	[1]	146608-3220	INLET UNION OUT B2
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
220.	[1]	146587-8300	COILED SPRING
221.	[1]	146927-5720	BRACKET
232.	[1]	146659-3600	CLAMPING BAND
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-4320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146662-0820	WIRE ' ' 12V
243.	[1]	146621-1000	UNION NUT
245.	[3]	026512-1540	GASKET
246.	[1]	139812-1900	EYE BOLT
247.	[1]	146608-4920	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
252.	[1]	139006-4400	BLEEDER SCREW
275.	[1]	146612-5800	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
280.	[1]	146360-8920	START ADVANCE ASSY PN
281.	[1]	146600-0800	O-RING
316.	[1]	146680-4320	DAMPER PN
316.	[1]	146680-4320	DAMPER PN
480.	[1]	013020-6040	UNION NUT
481.	[1]	146620-2800	FLAT-HEAD SCREW
800S.	[1]	146019-8920	PUMP HOUSING
800S/1/6.	[1]	146601-0100	PACKING RING
800S/1/6.	[1]	146601-0100	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
835S.	[1]	146598-1000	CAP LOAD
836S/1.	[1]	146598-0600	CAP SPEED L=18
836S/1.	[1]	146598-0700	CAP SPEED L=21
836S/1.	[1]	146598-0800	CAP SPEED L=24
836S/1.	[1]	146598-0900	CAP SPEED L=27
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
906.	[1]	146905-0000	NAMEPLATE PN

Include in #2:

104740-0392 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104740-0392 1047400392

MAZDA PN4013800B pn4013800b

Zexel num

Bosch num

Firm num

Name

104740-0392
104740-0398

PN4013800B MAZDA

INJECTION-PUMP ASSEMBLY
PN *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 31.8 31.3 32.3

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 12.4 9.9 14.9

Injection timing adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 30.1 28.1 32.1

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 31.8 30.8 32.8

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 30.2 28.2 32.2

Injection quantity adjustment

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 12.4 10.4 14.4

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2850 2850 2850

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 7 6 8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 7 6 8

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 60 80

Basic *

Speed control lever angle

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 558 408 708

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Stop lever angle_02

Pump speed r/min 1500 1500 1500

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Stop lever angle_03

Pump speed r/min 2350 2350 2350

Pressure kPa 755.5 726 785

Pressure kgf/cm2 7.7 7.4 8

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 6.2 6 6.4

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 1.9 3.1

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 6.2 5.9 6.5

_04

Pump speed r/min 2350 2350 2350

Timer stroke mm 10.1 9.6 10.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 21.6 21.1 22.1

Timer stroke variation dT mm 1.2 1 1.4

Basic *

_02

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 21.6 20.6 22.6

Timer stroke variation dT mm 1.2 0.9 1.5

_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 10 8.5 11.5

Timer stroke variation dT mm 2.4 1.9 2.9

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.72 5.62 5.82

MS dimension mm 1.2 1.1 1.3

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 43 38 48

Test data Ex:

0000001801 DASHPOT ADJUSTMENT

Adjustment of the dash pot 1. With the control lever in the idle position, set the operating screw so that the length of the end of the dashpot is L, then fix using the nut.
----------
L=2.3+-0.3mm
----------
L=2.3+-0.3mm

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the graph. (2)Adjust screw A so that the timer advance angle determined in item (1) is obtained. 2. Adjustment of the W-FICD (1)Insert a block gauge thickness L between the control lever (D)'s adjusting screw (F) and the idle stopper (E). (2)Adjust using screw B so that the control lever contacts the FICD lever pin and fix using the nut. Y1 = timer stroke TA Y2 = control lever gap L X = temperature t G = timer stroke TA: H = control lever gap L:
----------

----------
TA=-0.0738t+4.428 (t>=10degC) L=-0.144t+4.94 (t>=10decC)