104740-0390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400390 pn4013800


104740-0390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-0390 1047400390
MAZDA PN4013800 pn4013800

Cross reference number

ZEXEL 104740-0390 1047400390
MAZDA PN4013800 pn4013800


Zexel num
Bosch num
Firm num
Name
104740-0390 
104740-0398 
 
PN4013800  MAZDA
INJECTION-PUMP ASSEMBLY
PN *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   29.2 28.7 29.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   1000 990 1010
Average injection quantity mm3/st.   28 28 28
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1500 1490 1510
Average injection quantity mm3/st.   29.2 28.2 30.2
Difference in delivery mm3/st.   2.5
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2350 2340 2360
Average injection quantity mm3/st.   31.5 31.5 31.5
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2635 2635 2635
Average injection quantity mm3/st.   16.8 14.8 18.8
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2635 2625 2645
Average injection quantity mm3/st.   16.8 14.3 19.3
Difference in delivery mm3/st.   4
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2850 2850 2850
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   6 5 7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   410 400 420
Average injection quantity mm3/st.   6 4.5 7.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 55 75
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 90 110
Average injection quantity mm3/st.   65 55 75
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   637 608 666
Pressure kgf/cm2   6.5 6.2 6.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 990 1010
Pressure kPa   510 510 510
Pressure kgf/cm2   5.2 5.2 5.2
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1490 1510
Pressure kPa   637 588 686
Pressure kgf/cm2   6.5 6 7
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   6.8 6.6 7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 990 1010
Timer stroke mm   3.4 3.4 3.4
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1490 1510
Timer stroke mm   6.8 6.4 7.2
Oil temperature degC   50 48 52
_04
Pump speed r/min   2250 2240 2260
Timer stroke mm   11.1 10.4 11.7
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   22.5 22 23
Timer stroke TA mm   5.6 5.6 5.6
Timer stroke variation dT mm   1.2 1 1.4
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
_02
Pump speed r/min   1500 1490 1510
Average injection quantity mm3/st.   22.5 21.5 23.5
Timer stroke variation dT mm   1.2 0.8 1.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1490 1510
Average injection quantity mm3/st.   14 12.5 15.5
Timer stroke variation dT mm   2.4 1.8 3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.72 5.62 5.82
MS dimension mm   1.2 1.1 1.3
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   43 40 46

Test data Ex:

0000001801 DASHPOT ADJUSTMENT

Test data 104740-0390
Adjustment of the dash pot 1. With the control lever in the idle position, set the operating screw so that the length of the end of the dashpot is L, then fix using the nut.
----------
L=2.3+-0.3mm
----------
L=2.3+-0.3mm

0000001901 W-CSD ADJUSTMENT

Test data 104740-0390
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer Adjust using screw (A) so that the timer's advance angle is TA. 2. Adjustment of the W-FICD (1)Insert a block gauge thickness L between the control lever (D)'s adjusting screw (F) and the idle stopper (E). (2)Adjust using screw (B) so that the control lever (D) contacts the FICD lever (C)'s pin, then fix using the nut.
----------
TA=-0.049t+2.73 L=-0.09t+2.8 TA1=TA+-0.1(mm) L1=L+-0.2(mm)
----------




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Group cross 104740-0390 ZEXEL

Mazda 

104740-0390  

104740-0398 
 
PN4013800 
INJECTION-PUMP ASSEMBLY
PN
 
PN4013800A 
INJECTION-PUMP ASSEMBLY
PN
 
PN4013800B 
INJECTION-PUMP ASSEMBLY
PN
9 460 612 469 
PN4013800C 
INJECTION-PUMP ASSEMBLY
PN
9 460 612 470 
PN4013800D 
INJECTION-PUMP ASSEMBLY
PN
9 460 612 471 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 262 
PN4013800E 
INJECTION-PUMP ASSEMBLY
PN
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