Rating:
Information injection-pump assembly
BOSCH
9 400 616 469
9400616469
ZEXEL
104303-3410
1043033410
TOYO-SHA
63915101001
63915101001
Cross reference number
BOSCH
9 400 616 469
9400616469
ZEXEL
104303-3410
1043033410
TOYO-SHA
63915101001
63915101001
Zexel num
Bosch num
Firm num
Name
104303-3410
9 400 616 469
63915101001 TOYO-SHA
INJECTION-PUMP ASSEMBLY
3S200 K
3S200 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-2
Pre-stroke
mm
2.2
2.15
2.25
Rack position
After adjusting injection quantity. R=A
After adjusting injection quantity. R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.2
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
32.8
31.8
33.8
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.9
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
33.5
32.5
34.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
9.1
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
32.3
31.3
33.3
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
8.1+-0.5
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
11
10
12
Max. variation between cylinders
%
0
-14
14
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Rack difference between N = N1 and N = N2
(2)Set idle sub-spring
(3)Main spring setting
----------
N1=1250r/min N2=750r/min
----------
----------
N1=1250r/min N2=750r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-3deg b=27deg+-6deg
----------
----------
a=16deg+-3deg b=27deg+-6deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=18deg+-3deg b=(38deg)
----------
----------
a=18deg+-3deg b=(38deg)
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (at full load)
(3)-
(4)-
----------
----------
a=(40deg)
----------
----------
a=(40deg)
Have questions with 104303-3410?
Group cross 104303-3410 ZEXEL
Ishikawajima-S
Toyo-Sha
104303-3410
9 400 616 469
63915101001
INJECTION-PUMP ASSEMBLY
3S200
3S200