104303-3410 ZEXEL 9 400 616 469 BOSCH INJECTION-PUMP ASSEMBLY 9400616469 1043033410 63915101001


104303-3410 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 469 9400616469
ZEXEL 104303-3410 1043033410
TOYO-SHA 63915101001 63915101001

Cross reference number

BOSCH 9 400 616 469 9400616469
ZEXEL 104303-3410 1043033410
TOYO-SHA 63915101001 63915101001


Zexel num
Bosch num
Firm num
Name
104303-3410 
9 400 616 469 
63915101001  TOYO-SHA
INJECTION-PUMP ASSEMBLY
3S200 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   2.2 2.15 2.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   32.8 31.8 33.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33.5 32.5 34.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   32.3 31.3 33.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.1+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   11 10 12
Max. variation between cylinders %   0 -14 14
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-3410
N:Pump speed R:Rack position (mm) (1)Rack difference between N = N1 and N = N2 (2)Set idle sub-spring (3)Main spring setting
----------
N1=1250r/min N2=750r/min
----------

Speed control lever angle

Test data 104303-3410
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-3deg b=27deg+-6deg

Stop lever angle

Test data 104303-3410
N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-3deg b=(38deg)

Timing setting

Test data 104303-3410
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (at full load) (3)- (4)-
----------

----------
a=(40deg)




Have questions with 104303-3410?





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