104303-3430 ZEXEL 9 400 616 471 BOSCH INJECTION-PUMP ASSEMBLY 9400616471 1043033430 51215101000


104303-3430 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 471 9400616471
ZEXEL 104303-3430 1043033430
TOYO-SHA 51215101000 51215101000

Service parts 104303-3430 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-6130
3. GOVERNOR
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1900
11. Nozzle and Holder 2251-1210-01
12. Open Pre:MPa(Kqf/cm2) 12.7{130}
13. NOZZLE-HOLDER 105071-0570
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

104303-3430 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 471 9400616471
ZEXEL 104303-3430 1043033430
TOYO-SHA 51215101000 51215101000


Zexel num
Bosch num
Firm num
Name
104303-3430 
9 400 616 471 
51215101000  TOYO-SHA
INJECTION-PUMP ASSEMBLY
3S221 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   2.2 2.15 2.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   43.3 42.3 44.3
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   45.4 43.4 47.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.9+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   11 10 12
Max. variation between cylinders %   0 -14 14
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-3430
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting (3)Rack difference between N = N1 and N = N2
----------
N1=1250r/min N2=800r/min
----------

Speed control lever angle

Test data 104303-3430
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-3deg b=31deg+-6deg

Stop lever angle

Test data 104303-3430
N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-3deg b=(38deg)

Timing setting

Test data 104303-3430
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (at full load) (3)- (4)-
----------

----------
a=(40deg)




Have questions with 104303-3430?





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