104303-2460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1043032460 16710z7011


104303-2460 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104303-2460 1043032460
NISSAN-DIESEL 16710Z7011 16710z7011

Cross reference number

ZEXEL 104303-2460 1043032460
NISSAN-DIESEL 16710Z7011 16710z7011


Zexel num
Bosch num
Firm num
Name
104303-2460 
 
16710Z7011  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD15T04 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   38.1 36.6 39.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   37.2 36.2 38.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -15 15
Fixing the lever   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   13+1
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   60 60
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-2460
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Main spring setting
----------

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Speed control lever angle

Test data 104303-2460
F:Full speed I:Idle
----------

----------
a=18deg+-3deg b=46deg+-6deg

Stop lever angle

Test data 104303-2460
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=(38deg)

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 104303-2460
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=-
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a1=A a2=B a3=C a4=D r1=- r2=1100r/min r3=- r4=- Q1=- Q2=37.2+-1mm3/st Q3=- Q4=- c1=- c2=+-2.5% c3=- c4=- a5=26 a6=25 a7=24 a8=23 a9=22 a10=21 a11=- a12=- a13=- a14=- a15=- r5=1300r/min r6=1250r/min r7=1200r/min r8=1150r/min r9=1100r/min r10=1050r/min r11=- r12=- r13=- r14=- r15=- R5=1375--r/min R6=1325--r/min R7=1280--r/min R8=1235--r/min R9=1190--r/min R10=1145--r/min R11=- R12=- R13=- R14=- R15=-

Timing setting

Test data 104303-2460
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
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a=(50deg)




Have questions with 104303-2460?





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