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Information injection-pump assembly
ZEXEL
104303-2460
1043032460
NISSAN-DIESEL
16710Z7011
16710z7011
Cross reference number
ZEXEL
104303-2460
1043032460
NISSAN-DIESEL
16710Z7011
16710z7011
Zexel num
Bosch num
Firm num
Name
104303-2460
16710Z7011 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD15T04 * K
SD15T04 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-2
Pre-stroke
mm
1.75
1.7
1.8
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.9
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
38.1
36.6
39.6
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.9
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
37.2
36.2
38.2
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
5.6+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-15
15
Fixing the lever
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_04
Adjusting point
D
Rack position
13+1
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
60
60
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Set the idle spring.
(2)Main spring setting
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----------
----------
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Speed control lever angle
F:Full speed
I:Idle
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----------
a=18deg+-3deg b=46deg+-6deg
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----------
a=18deg+-3deg b=46deg+-6deg
Stop lever angle
N:Pump normal
S:Stop the pump.
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----------
a=19deg+-5deg b=(38deg)
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a=19deg+-5deg b=(38deg)
0000001501 GOV FULL LOAD ADJUSTMENT
Title1:Full load stopper adjustment
Title2:Governor set speed
LABEL1:Distinguishing
LABEL2:Pump speed (r/min)
LABEL3:Ave. injection quantity (mm3/st)
LABEL4:Max. var. bet. cyl.
LABEL5:Remarks
LABEL6:Distinguishing
LABEL7:Governor set speed (r/min)
LABEL8:Maximum no-load speed (r/min)
LABEL9:Remarks
(1)Adjustment conditions are the same as those for measuring injection quantity.
(2)At high idle rack position L
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L=-
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a1=A a2=B a3=C a4=D r1=- r2=1100r/min r3=- r4=- Q1=- Q2=37.2+-1mm3/st Q3=- Q4=- c1=- c2=+-2.5% c3=- c4=- a5=26 a6=25 a7=24 a8=23 a9=22 a10=21 a11=- a12=- a13=- a14=- a15=- r5=1300r/min r6=1250r/min r7=1200r/min r8=1150r/min r9=1100r/min r10=1050r/min r11=- r12=- r13=- r14=- r15=- R5=1375--r/min R6=1325--r/min R7=1280--r/min R8=1235--r/min R9=1190--r/min R10=1145--r/min R11=- R12=- R13=- R14=- R15=-
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L=-
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a1=A a2=B a3=C a4=D r1=- r2=1100r/min r3=- r4=- Q1=- Q2=37.2+-1mm3/st Q3=- Q4=- c1=- c2=+-2.5% c3=- c4=- a5=26 a6=25 a7=24 a8=23 a9=22 a10=21 a11=- a12=- a13=- a14=- a15=- r5=1300r/min r6=1250r/min r7=1200r/min r8=1150r/min r9=1100r/min r10=1050r/min r11=- r12=- r13=- r14=- r15=- R5=1375--r/min R6=1325--r/min R7=1280--r/min R8=1235--r/min R9=1190--r/min R10=1145--r/min R11=- R12=- R13=- R14=- R15=-
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
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a=(50deg)
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----------
a=(50deg)
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Ishikawajima-S
Nissan-Diesel
Ishikawajima-S
Nissan-Diesel
104303-2460
16710Z7011
INJECTION-PUMP ASSEMBLY
SD15T04
SD15T04