103662-3343 ZEXEL F 019 Z10 192 BOSCH INJECTION-PUMP ASSEMBLY f019z10192 1036623343


103662-3343 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 192 f019z10192
ZEXEL 103662-3343 1036623343

Service parts 103662-3343 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-9673
3. GOVERNOR 105445-0901
4. SUPPLY PUMP 105235-1720
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4591
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 29.4{300}
13. NOZZLE-HOLDER 105041-7102
14. NOZZLE 105025-0720
15. NOZZLE SET

Include in #1:

103662-3343 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 192 f019z10192
ZEXEL 103662-3343 1036623343


Zexel num
Bosch num
Firm num
Name
103662-3343 
103662-3344 
F 019 Z10 192 
   
INJECTION-PUMP ASSEMBLY
SA12V170 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1500
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   685 680 690
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   66.5 61.5 71.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103662-3343
N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Notch fixed: K (3)Tolerance for racks not indicated: +-0.05mm. (4)The torque control spring does not operate. (5)Rack limit for 103664-1363 (6)Load lever stop (with the speed lever at full) (7)Idle sub spring setting: L1. (8)Variable speed specification. (9)Set idle.
----------
K=5 L1=6.1-0.5mm
----------

Speed control lever angle

Test data 103662-3343
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=910r/min bb=760r/min
----------
a=(31deg)+-5deg b=(12deg)+-5deg c=(9deg)+-5deg

0000000901

Test data 103662-3343
F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Clearance is bb from where contacts inner stopper (at full load). (3)Set the screw so that the distance from full load to stop is cc. Then, confirm operation. (4)Without return spring
----------
aa=45mm bb=(0.8)mm cc=40deg+-5deg
----------
a=40deg+-5deg b=30deg+-5deg c=23deg+-5deg

Timing setting

Test data 103662-3343
(1)Pump vertical direction (2)Center position of spline gear's aligning tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=34deg
----------
a=(130deg)




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Group cross 103662-3343 ZEXEL

Komatsu 

 
6166711420 
INJECTION-PUMP ASSEMBLY
SA12V170
 
6166711421 
INJECTION-PUMP ASSEMBLY
SA12V170
 
 
INJECTION-PUMP ASSEMBLY
103662-3343  

103662-3344 
F 019 Z10 192 
 
INJECTION-PUMP ASSEMBLY
SA12V170

Komatsu 

9 400 616 304 
6166711422 
INJECTION-PUMP ASSEMBLY
SA12V170
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