Rating:
Information injection-pump assembly
BOSCH
F 019 Z10 192
f019z10192
ZEXEL
103662-3343
1036623343
Service parts 103662-3343 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
29.4{300}
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z10 192
f019z10192
ZEXEL
103662-3343
1036623343
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Outer diameter - inner diameter - length (mm) mm 8-4-1500
Overflow valve
131425-1620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
16.8
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
685
680
690
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Remarks
Standard point A's rack position same as row R
Standard point A's rack position same as row R
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.4+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
66.5
61.5
71.5
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Minimum - maximum speed specification
(2)Notch fixed: K
(3)Tolerance for racks not indicated: +-0.05mm.
(4)The torque control spring does not operate.
(5)Rack limit for 103664-1363
(6)Load lever stop (with the speed lever at full)
(7)Idle sub spring setting: L1.
(8)Variable speed specification.
(9)Set idle.
----------
K=5 L1=6.1-0.5mm
----------
----------
K=5 L1=6.1-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa. ( At delivery )
(2)Set the pump speed at bb.
(3)Stopper bolt setting
----------
aa=910r/min bb=760r/min
----------
a=(31deg)+-5deg b=(12deg)+-5deg c=(9deg)+-5deg
----------
aa=910r/min bb=760r/min
----------
a=(31deg)+-5deg b=(12deg)+-5deg c=(9deg)+-5deg
0000000901
F:Full load
I:Idle
S:Stop
(1)Use the hole at R = aa
(2)Clearance is bb from where contacts inner stopper (at full load).
(3)Set the screw so that the distance from full load to stop is cc. Then, confirm operation.
(4)Without return spring
----------
aa=45mm bb=(0.8)mm cc=40deg+-5deg
----------
a=40deg+-5deg b=30deg+-5deg c=23deg+-5deg
----------
aa=45mm bb=(0.8)mm cc=40deg+-5deg
----------
a=40deg+-5deg b=30deg+-5deg c=23deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Center position of spline gear's aligning tooth at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=34deg
----------
a=(130deg)
----------
aa=34deg
----------
a=(130deg)