101607-6970 ZEXEL 9 400 615 741 BOSCH INJECTION-PUMP ASSEMBLY 9400615741 1016076970 me088876


101607-6970 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 741 9400615741
ZEXEL 101607-6970 1016076970
MITSUBISHI ME088876 me088876

Service parts 101607-6970 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9830
3. GOVERNOR 105480-0820
4. SUPPLY PUMP 105210-6190
5. AUTOM. ADVANCE MECHANIS 105672-4060
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5031
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101607-6970 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 741 9400615741
ZEXEL 101607-6970 1016076970
MITSUBISHI ME088876 me088876


Zexel num
Bosch num
Firm num
Name
101607-6970 
9 400 615 741 
ME088876  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D3 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   82 81 83
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Beginning of advance.
 
Timer adjustment_02
Pump speed r/min   450
Advance angle deg.   2.5 2 3
Load   0/4
Timer adjustment_03
Pump speed r/min   (600)
Advance angle deg.   0.5
Load   0/4
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   0.5
Load   4/4
Timer adjustment_05
Pump speed r/min   1400
Advance angle deg.   1.5 1 2
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101607-6970
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT (3)Main spring setting (4)Set idle sub-spring
----------

----------

Speed control lever angle

Test data 101607-6970
F:Full speed I:Idle
----------

----------
a=24deg+-5deg b=19.5deg+-5deg

0000000901

Test data 101607-6970
F:Full load (1)Fix the lever at the full-load position at delivery.
----------

----------
a=(16deg)+-5deg

Stop lever angle

Test data 101607-6970
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101607-6970
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(4deg)




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