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103662-1310 ZEXEL 9 400 616 270 BOSCH INJECTION-PUMP ASSEMBLY 9400616270 1036621310


103662-1310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 270 9400616270
ZEXEL 103662-1310 1036621310

Include in #1:

101602-1610 as _

Cross reference number

BOSCH 9 400 616 270 9400616270
ZEXEL 103662-1310 1036621310


Zexel num
Bosch num
Firm num
Name
103662-1310 
9 400 616 270 
   
INJECTION-PUMP ASSEMBLY
DMF31 K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1040
Bosch type code   DN0SD130
Nozzle holder   105780-2010
Bosch type code   EF8511NP1
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.6 2.55 2.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   460 444 476
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   15
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   430 418 442
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   80 72 88
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103662-1310
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Idle sub spring setting: L1.
----------
RAL=16.7+0.5mm L1=7.5mm
----------

Speed control lever angle

Test data 103662-1310
F:Full speed (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=600r/min bb=400r/min
----------
a=15deg+-5deg




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