Rating:
Information injection-pump assembly
BOSCH
9 400 616 268
9400616268
ZEXEL
103662-0440
1036620440
Service parts 103662-0440 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
12.7{130}
13.
NOZZLE-HOLDER
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 268
9400616268
ZEXEL
103662-0440
1036620440
Zexel num
Bosch num
Firm num
Name
103662-0440
9 400 616 268
INJECTION-PUMP ASSEMBLY
DMF31 K 14BS INJECTION PUMP ASSY PE4-8Z PE
DMF31 K 14BS INJECTION PUMP ASSY PE4-8Z PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105000-1040
Bosch type code
DNOSD130
Nozzle holder
105780-2010
Bosch type code
EF8511NP1
Opening pressure
MPa
12.7
Opening pressure
kgf/cm2
130
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-540
Outer diameter - inner diameter - length (mm) mm 8-3-540
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.6
2.5
2.7
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
16.3
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
425
412
438
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
215
206
224
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.4
Pump speed
r/min
235
235
235
Average injection quantity
mm3/st.
81
73
89
Max. variation between cylinders
%
0
-10
10
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Set the full load
(2)RACK LIMIT: RAL
----------
RAL=16.3+0.5mm
----------
----------
RAL=16.3+0.5mm
----------
0000000901
F:Full load
S:Stop
----------
----------
a=(22deg) b=(25deg)
----------
----------
a=(22deg) b=(25deg)
Have questions with 103662-0440?
Group cross 103662-0440 ZEXEL
103662-0440
9 400 616 268
INJECTION-PUMP ASSEMBLY
DMF31
DMF31