103662-0440 ZEXEL 9 400 616 268 BOSCH INJECTION-PUMP ASSEMBLY 9400616268 1036620440


103662-0440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 268 9400616268
ZEXEL 103662-0440 1036620440

Service parts 103662-0440 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103066-1320
3. GOVERNOR 105374-0060
4. SUPPLY PUMP 105235-1480
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 12.7{130}
13. NOZZLE-HOLDER
14. NOZZLE 105000-1040
15. NOZZLE SET

Include in #1:

103662-0440 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 268 9400616268
ZEXEL 103662-0440 1036620440


Zexel num
Bosch num
Firm num
Name
103662-0440 
9 400 616 268 
   
INJECTION-PUMP ASSEMBLY
DMF31 K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1040
Bosch type code   DNOSD130
Nozzle holder   105780-2010
Bosch type code   EF8511NP1
Opening pressure MPa   12.7
Opening pressure kgf/cm2   130
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.6 2.5 2.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   425 412 438
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   215 206 224
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.4
Pump speed r/min   235 235 235
Average injection quantity mm3/st.   81 73 89
Max. variation between cylinders %   0 -10 10
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 103662-0440
N:Pump speed R:Rack position (mm) (1)Set the full load (2)RACK LIMIT: RAL
----------
RAL=16.3+0.5mm
----------

0000000901

Test data 103662-0440
F:Full load S:Stop
----------

----------
a=(22deg) b=(25deg)




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Group cross 103662-0440 ZEXEL

103662-0440  
9 400 616 268 
 
INJECTION-PUMP ASSEMBLY
DMF31

Niigata-Urawa 

 
40747030A 

12SV
 
PE80061 

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