Rating:
Information injection-pump assembly
BOSCH
9 400 616 255
9400616255
ZEXEL
103622-0230
1036220230
YANMAR
13660051212
13660051212
Service parts 103622-0230 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 255
9400616255
ZEXEL
103622-0230
1036220230
YANMAR
13660051212
13660051212
Zexel num
Bosch num
Firm num
Name
103622-0230
9 400 616 255
13660051212 YANMAR
INJECTION-PUMP ASSEMBLY
6RL K
6RL K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105000-0020
Bosch type code
DN4S2
Nozzle holder
105730-0010
Bosch type code
EF8511N1A
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-540
Outer diameter - inner diameter - length (mm) mm 8-3-540
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.05
2
2.1
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
16
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
300
288
312
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
14.3
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
260
252
268
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
77
69.3
84.7
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)RACK LIMIT: RAL
(2)Confirm that N = N1 is obtained using the main spring.
(3)Set idle sub-spring
----------
RAL=16.5+0.5mm N1=550r/min
----------
----------
RAL=16.5+0.5mm N1=550r/min
----------
Speed control lever angle
M:Maximum speed
S:Stop
----------
----------
a=(30deg) b=(30deg)
----------
----------
a=(30deg) b=(30deg)
Have questions with 103622-0230?
Group cross 103622-0230 ZEXEL
Yanmar
103622-0230
9 400 616 255
13660051212
INJECTION-PUMP ASSEMBLY
6RL
6RL