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103622-0240 ZEXEL 9 400 616 256 BOSCH INJECTION-PUMP ASSEMBLY 9400616256 1036220240 13660451232


103622-0240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 256 9400616256
ZEXEL 103622-0240 1036220240
YANMAR 13660451232 13660451232

Service parts 103622-0240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 103062-1050
3. GOVERNOR 105445-0370
4. SUPPLY PUMP 105235-1360
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101608-1420 as _
103622-0240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 256 9400616256
ZEXEL 103622-0240 1036220240
YANMAR 13660451232 13660451232


Zexel num
Bosch num
Firm num
Name
103622-0240 
9 400 616 256 
13660451232  YANMAR
INJECTION-PUMP ASSEMBLY
6RAL K 14BS INJECTION PUMP ASSY PE4-8Z PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-0020
Bosch type code   DN4S2
Nozzle holder   105730-0010
Bosch type code   EF8511N1A
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-540
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.05 2 2.1
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   300 288 312
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   14.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   260 252 268
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   77 69.3 84.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 103622-0240
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Confirm that N = N1 is obtained using the main spring. (3)Set idle sub-spring
----------
RAL=16.5+0.5mm N1=660r/min
----------

Speed control lever angle

Test data 103622-0240
M:Maximum speed S:Stop
----------

----------
a=(30deg) b=(30deg)




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Group cross 103622-0240 ZEXEL

Yanmar 

103622-0200  

103622-0230 
 
13660051211 
INJECTION-PUMP ASSEMBLY
6RL
103622-0210  

103622-0240 
 
13660451231 

6RL
103622-0230  
9 400 616 255 
13660051212 
INJECTION-PUMP ASSEMBLY
6RL
103622-0240  
9 400 616 256 
13660451232 
INJECTION-PUMP ASSEMBLY
6RAL
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