101901-0911 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1019010911 1156008311


101901-0911 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101901-0911 1019010911
ISUZU 1156008311 1156008311

Cross reference number

ZEXEL 101901-0911 1019010911
ISUZU 1156008311 1156008311


Zexel num
Bosch num
Firm num
Name
101901-0911 
 
1156008311  ISUZU
INJECTION-PUMP ASSEMBLY
12PB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order
R: right hand row, L: left hand row
  1L4R9L8R 5L2R11L1 0R3L6R7L
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Opposite to the driving side
  NO.1
Difference between angles 1
Cal 1-4
deg.   15 14.5 15.5
Difference between angles 2
Cal 1-9
deg.   60 59.5 60.5
Difference between angles 3
Cal 1-8
deg.   75 74.5 75.5
Difference between angles 4
Cal 1-5
deg.   120 119.5 120.5
Difference between angles 5
Cyl.1-2
deg.   135 134.5 135.5
Difference between angles 6
Cal 1-11
deg.   180 179.5 180.5
Difference between angles 7
Cal 1-10
deg.   195 194.5 195.5
Difference between angles 8
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 9
Cal 1-6
deg.   255 254.5 255.5
Difference between angles 10
Cal 1-7
deg.   300 299.5 300.5
Difference between angles 11
Cal 1-12
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   81.5 80.5 82.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   15+-0.5
Pump speed r/min   150 150 150
Each cylinder's injection qty mm3/st.   95 95
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   900
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.1 0.1 1.1
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_04
Pump speed r/min   1300
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101901-0911
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Rack limit (operating at delivery) (3)Excess fuel setting for starting: SXL
----------
DL=6-0.5mm SXL=12.4+0.2mm
----------

Speed control lever angle

Test data 101901-0911
F:Full speed M:Minimum-maximum speed (1)Fix at full speed at delivery. (2)Set the pump speed at aa (3)Set using 2 nuts
----------
aa=500r/min
----------
a=6deg+-5deg b=12deg+-5deg

0000000901

Test data 101901-0911
F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=7.5mm bb=0r/min
----------
a=31deg+-3deg b=13deg+-5deg c=1.5deg+-5deg

Stop lever angle

Test data 101901-0911
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101901-0911
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(40deg)




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