Rating:
Information injection-pump assembly
ZEXEL
101901-0800
1019010800
ISUZU
1156007482
1156007482
Cross reference number
ZEXEL
101901-0800
1019010800
ISUZU
1156007482
1156007482
Zexel num
Bosch num
Firm num
Name
101901-0800
1156007482 ISUZU
INJECTION-PUMP ASSEMBLY
10PB1 * K
10PB1 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-0020
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
R: right hand row, L: left hand row 1L-8R-7L -6R-5L-4 R-3L-10R
R: right hand row, L: left hand row 1L-8R-7L -6R-5L-4 R-3L-10R
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Opposite to the driving side NO.1
Opposite to the driving side NO.1
Difference between angles 1
Cal 1-8 deg. 27 26.5 27.5
Cal 1-8 deg. 27 26.5 27.5
Difference between angles 2
Cal 1-7 deg. 72 71.5 72.5
Cal 1-7 deg. 72 71.5 72.5
Difference between angles 3
Cal 1-6 deg. 99 98.5 99.5
Cal 1-6 deg. 99 98.5 99.5
Difference between angles 4
Cal 1-5 deg. 144 143.5 144.5
Cal 1-5 deg. 144 143.5 144.5
Difference between angles 5
Cal 1-4 deg. 171 170.5 171.5
Cal 1-4 deg. 171 170.5 171.5
Difference between angles 6
Cal 1-3 deg. 216 215.5 216.5
Cal 1-3 deg. 216 215.5 216.5
Difference between angles 7
Cal 1-10 deg. 243 242.5 243.5
Cal 1-10 deg. 243 242.5 243.5
Difference between angles 8
Cal 1-9 deg. 288 287.5 288.5
Cal 1-9 deg. 288 287.5 288.5
Difference between angles 9
Cyl.1-2 deg. 315 314.5 315.5
Cyl.1-2 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
90
88
92
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.7
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
84
83
85
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1050+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1150
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_03
Pump speed
r/min
1250
Advance angle
deg.
3
2.5
3.5
Timer adjustment_04
Pump speed
r/min
1350
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Deliver with rack limit not operating
(3)After setting the profile position (point B), adjust the speed droop using only the main spring at N = N1.
(4)RACK CAP: R1
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K=5 N1=500+-5r/min R1=(17.5)mm
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K=5 N1=500+-5r/min R1=(17.5)mm
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Speed control lever angle
F:Full speed
I:Idle
D:Dead point
(1)Stopper bolt setting
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a=(20deg+-3deg) b=33deg+-5deg c=3deg+-3deg
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a=(20deg+-3deg) b=33deg+-5deg c=3deg+-3deg
0000001501 LEVER
1. Variable lever adjustment
(1)Fix lever (B) in the beginning of speed increase position using bolts (C) and (D).
(2)Temporarily fix the lever (A) at the dead point and measure the lever angle .
(3)Fix the lever (A) at the idle lever angle position using the bolt (E).
(4)Lock using bolt (G).
(5)After completing idle adjustment, loosen the full side stopper bolt (D).
(6)Move the lever (A) in the full speed direction.
(7)Fix bolt (D) at full speed position.
(8)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
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Group cross 101901-0800 ZEXEL
Isuzu
101901-0800
1156007482
INJECTION-PUMP ASSEMBLY
10PB1
10PB1