Rating:
Information injection-pump assembly
BOSCH
9 400 616 220
9400616220
ZEXEL
101891-6510
1018916510
MITSUBISHI
3126185021
3126185021
Service parts 101891-6510 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
31161-18000
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 220
9400616220
ZEXEL
101891-6510
1018916510
MITSUBISHI
3126185021
3126185021
Zexel num
Bosch num
Firm num
Name
101891-6510
9 400 616 220
3126185021 MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC20 K 14BG INJECTION PUMP ASSY PE8A PE
8DC20 K 14BG INJECTION PUMP ASSY PE8A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-7-3-
4-5-6-8
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5
Cal 1-8 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
14
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
138
133.9
142.1
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
12.3
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
121.8
117
126.6
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
5.5+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
12.4
9.8
15
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
250+120
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
1.4
0.8
2
Timer adjustment_03
Pump speed
r/min
800
Advance angle
deg.
4.2
3.6
4.8
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
8
7.3
8.5
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
10
10
10
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Set the torque control spring so that the injection quantity passes through point B.
(4)Torque spring does not operate.
----------
K=8 RAL=14.5+0.5mm
----------
----------
K=8 RAL=14.5+0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(14deg) b=32deg+-3deg c=(19deg)
----------
----------
a=(14deg) b=32deg+-3deg c=(19deg)
Have questions with 101891-6510?
Group cross 101891-6510 ZEXEL
Mitsubishi
101891-6510
9 400 616 220
3126185021
INJECTION-PUMP ASSEMBLY
8DC20
8DC20