101891-6560 ZEXEL 9 400 616 222 BOSCH INJECTION-PUMP ASSEMBLY 9400616222 1018916560 3126186011


101891-6560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 222 9400616222
ZEXEL 101891-6560 1018916560
MITSUBISHI 3126186011 3126186011

Service parts 101891-6560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101089-0400
3. GOVERNOR 105412-1520
4. SUPPLY PUMP 105210-4130
5. AUTOM. ADVANCE MECHANIS 105614-0670
6. COUPLING PLATE 105662-0570
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1330
11. Nozzle and Holder 31161-18000
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2140
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101891-6560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 222 9400616222
ZEXEL 101891-6560 1018916560
MITSUBISHI 3126186011 3126186011


Zexel num
Bosch num
Firm num
Name
101891-6560 
9 400 616 222 
3126186011  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC60 K 14BG INJECTION PUMP ASSY PE8A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   129.5 125.6 133.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   97.5 92.5 102.5
Max. variation between cylinders %   0 -5 5
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   250+120
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   5.2 4.7 5.7
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   8 7.5 8.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101891-6560
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Deliver with the torque spring and the torque control spring not operating.
----------
K=8 RAL=12.5+0.5mm
----------

Speed control lever angle

Test data 101891-6560
F:Full speed I:Idle S:Stop
----------

----------
a=26deg+-5deg b=31deg+-3deg c=32deg+-3deg




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Group cross 101891-6560 ZEXEL

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3126185011 
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101891-6560  
9 400 616 222 
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3126150032 

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