101891-6500 ZEXEL 9 400 616 219 BOSCH INJECTION-PUMP ASSEMBLY 9400616219 1018916500 3126185011

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 219 9400616219

ZEXEL 101891-6500 1018916500

MITSUBISHI 3126185011 3126185011

Service parts 101891-6500 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101089-0470

3. GOVERNOR 105410-1750

4. SUPPLY PUMP 105210-4220

5. AUTOM. ADVANCE MECHANIS 105612-3010

6. COUPLING PLATE 105662-0510

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1330

11. Nozzle and Holder 31161-18000

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-2140

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101606-1950 as _

101891-6500 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 219 9400616219

ZEXEL 101891-6500 1018916500

MITSUBISHI 3126185011 3126185011

Zexel num

Bosch num

Firm num

Name

101891-6500

9 400 616 219

3126185011 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC20 * K 14BG INJECTION PUMP ASSY PE8A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 13

Pump speed r/min 730 730 730

Average injection quantity mm3/st. 129 123.8 134.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.2

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 103 100.9 105.1

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 11.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 104.4 99.2 109.6

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.3+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 15.3 12.2 18.4

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 250+120

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 1.4 0.8 2

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 4.2 3.6 4.8

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 8 7.3 8.5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 10 10 10

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Control lever's minimum speed setting (4)Control lever's full speed setting (5)Idle sub spring setting: L1.
----------
K=5 RAL=14+0.5mm L1=5.8-0.2mm
----------

Speed control lever angle

I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(13deg) b=(5deg) c=(22deg)