101701-9500 ZEXEL 9 400 616 196 BOSCH INJECTION-PUMP ASSEMBLY 9400616196 1017019500 16714z5677


101701-9500 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 196 9400616196
ZEXEL 101701-9500 1017019500
NISSAN-DIESEL 16714Z5677 16714z5677

Include in #1:

Cross reference number

BOSCH 9 400 616 196 9400616196
ZEXEL 101701-9500 1017019500
NISSAN-DIESEL 16714Z5677 16714z5677


Zexel num
Bosch num
Firm num
Name
101701-9500 
9 400 616 196 
16714Z5677  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6A K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8310
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2240
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.47 3.53
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   59.5 57.5 61.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.8+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   13 11.2 14.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.8)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   59.5 58.5 60.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.75
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   63.5 59.5 67.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   1270
Advance angle deg.   3 2.5 3.5
Load   3/4
Timer adjustment_02
Pump speed r/min   1470
Advance angle deg.   6 5.7 6.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101701-9500
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=P20
----------

Speed control lever angle

Test data 101701-9500
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=100mm
----------
a=22deg+-5deg b=(46.5deg)+-3deg

Stop lever angle

Test data 101701-9500
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

Test data 101701-9500
G:Red paint H:Pump end face P/N: part number of suitable shim (1)Threaded type rack block (2)Welded type rack block Rack sensor adjustment 1. Threaded type rack sensor (-5*20, P type, no TICS rack limit). (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the pump lever. (3)At speed N1 and rack position Ra, adjust the amount that the bobbin is screwed in so that the amp's output voltage is V1. (4)Fix using the nut (F). (5)Affix the caution plate to the upper part of the joint (B). (6)Apply (G) at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the end surface of the pump (H) and the joint (B) 2. Range for screw-in adjustment between the bobbin (A) and the joint (B) is 9 threads. Screw in to the end from (the position where the bobbin (A) is rotated 9 turns). Speed N1, rack position Ra, output voltage V1, rack sensor supply voltage 5+-0.01 (V)
----------
Ra=R1(12.8)mm N1=600r/min V1=2.6+-0.01V
----------

Timing setting

Test data 101701-9500
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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