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101697-9140 ZEXEL 9 400 612 215 BOSCH INJECTION-PUMP ASSEMBLY 9400612215 1016979140 16713nb000


101697-9140 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 215 9400612215
ZEXEL 101697-9140 1016979140
NISSAN-DIESEL 16713NB000 16713nb000

Service parts 101697-9140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3650
3. GOVERNOR 105922-0190
4. SUPPLY PUMP 105220-7060
5. AUTOM. ADVANCE MECHANIS 105614-3311
6. COUPLING PLATE 105661-0601
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6970
11. Nozzle and Holder 16600-95011
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6600
15. NOZZLE SET

Include in #1:

101697-9140 as INJECTION-PUMP ASSEMBLY
106871-7360 as _

Cross reference number

BOSCH 9 400 612 215 9400612215
ZEXEL 101697-9140 1016979140
NISSAN-DIESEL 16713NB000 16713nb000


Zexel num
Bosch num
Firm num
Name
101697-9140 
9 400 612 215 
16713NB000  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_02
Adjusting point   A
Rack position   R1(13.6)
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   106.4 105.4 107.4
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   31.3 31.3
Boost pressure mmHg   235 235
Standard for adjustment of the maximum variation between cylinders   *
Remarks
After setting high idle, adjust point A's injection quantity.  
Injection quantity adjustment_03
Adjusting point   B
Rack position   R1-0.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   96.7 93.5 99.9
Fixing the lever   *
Boost pressure kPa   31.3 31.3
Boost pressure mmHg   235 235
Injection quantity adjustment_04
Adjusting point   I
Rack position   R1+0.5++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   80 80 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R2-1.45
Boost pressure kPa   3.3 2 4.6
Boost pressure mmHg   25 15 35
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R2[R1-0. 6]
Boost pressure kPa   18 18 18
Boost pressure mmHg   135 135 135
Timer adjustment
Pump speed r/min   920--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   870
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101697-9140
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Point A injection quantity adjustment after setting high idle
----------
T1=P22
----------

Speed control lever angle

Test data 101697-9140
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=26.5deg+-5deg b=(43deg)+-3deg

Stop lever angle

Test data 101697-9140
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=36mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101697-9140
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(35deg)




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