101696-9883 ZEXEL F 01G 09U 06R BOSCH INJECTION-PUMP ASSEMBLY f01g09u06r 1016969883


101696-9883 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 06R f01g09u06r
ZEXEL 101696-9883 1016969883

Service parts 101696-9883 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-5070
3. GOVERNOR 105921-9592
4. SUPPLY PUMP 105220-7010
5. AUTOM. ADVANCE MECHANIS 105672-4040
6. COUPLING PLATE 105662-1620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7690
11. Nozzle and Holder 16600-Z5672
12. Open Pre:MPa(Kqf/cm2) 16.7{170}/19.6{200}
13. NOZZLE-HOLDER 105041-4200
14. NOZZLE
15. NOZZLE SET 105019-0960

Include in #1:

101696-9883 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 06R f01g09u06r
ZEXEL 101696-9883 1016969883


Zexel num
Bosch num
Firm num
Name
101696-9883 
101696-9884 
F 01G 09U 06R 
   
INJECTION-PUMP ASSEMBLY
FE6TA * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   102 100.4 103.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.2+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   20 18.2 21.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   102 101 103
Basic   *
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.15
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   100 96 104
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2[R1+0. 15]
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   114.5 110.5 118.5
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_06
Adjusting point   D
Rack position   (R2-1.4)
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   73.5 71.5 75.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   120 120 130
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   (R2-1.4)
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R2[R1+0. 15]
Boost pressure kPa   20 20 20
Boost pressure mmHg   150 150 150
Timer adjustment
Pump speed r/min   -
Advance angle deg.   1 0.5 1.5
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4.5 4 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101696-9883
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=M71 BCL=(1.4)mm
----------

Speed control lever angle

Test data 101696-9883
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=36mm
----------
a=25deg+-5deg b=40.5deg+-3deg

Stop lever angle

Test data 101696-9883
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

Test data 101696-9883
G:Red paint H:Pump end face P/N: part number of suitable shim (1)Threaded type rack block (2)Welded type rack block Rack sensor adjustment 1. Threaded type rack sensor (-5*20, P type, no TICS rack limit). (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the pump lever. (3)At speed N1 and rack position Ra, adjust the amount that the bobbin is screwed in so that the amp's output voltage is V1. (4)Fix using the nut (F). (5)Affix the caution plate to the upper part of the joint (B). (6)Apply (G) at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the end surface of the pump (H) and the joint (B) 2. Range for screw-in adjustment between the bobbin (A) and the joint (B) is 9 threads. Screw in to the end from (the position where the bobbin (A) is rotated 9 turns). Speed N1, rack position Ra, output voltage V1, rack sensor supply voltage 5+-0.01 (V)
----------
Ra=R1(12.9)mm N1=700r/min V1=3+-0.01V
----------

Timing setting

Test data 101696-9883
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101696-9883?





Group cross 101696-9883 ZEXEL

F 01G 09U 06N 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 619 954 
16713Z6800 
INJECTION-PUMP ASSEMBLY
FE6TA
F 01G 09U 06P 
16713Z6866 
INJECTION-PUMP ASSEMBLY
FE6TA
101696-9883  

101696-9884 
F 01G 09U 06R 
 
INJECTION-PUMP ASSEMBLY
FE6TA

Nissan-Diesel 

9 400 616 158 
16713Z6962 
INJECTION-PUMP ASSEMBLY
FE6TA
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