101695-3621 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016953621

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101695-3621 1016953621

Cross reference number

ZEXEL 101695-3621 1016953621

Zexel num

Bosch num

Firm num

Name

101695-3621

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 1175 1175 1175

Average injection quantity mm3/st. 31.7 30.7 32.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point E

Rack position 15+0.2

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 66 56 76

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)Rack difference from N = N1 (4)Rack difference to N = N2
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K=20 RAL=15+0.2mm N1=1175r/min N2=1175r/min
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Speed control lever angle

F:Full speed I:Idle S:Stop
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a=(26deg)+-5deg b=32deg+-3deg c=(27deg)+-5deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
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a=59deg36min+-3deg b=0deg24min+-30min