101693-2740 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016932740 220801010b


101693-2740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101693-2740 1016932740
HINO 220801010B 220801010b

Service parts 101693-2740 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-0950
3. GOVERNOR 105482-0110
4. SUPPLY PUMP 105210-4300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-2090
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE 105000-1310
15. NOZZLE SET

Include in #1:

101693-2740 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101693-2740 1016932740
HINO 220801010B 220801010b


Zexel num
Bosch num
Firm num
Name
101693-2740 
101693-2741 
 
220801010B  HINO
INJECTION-PUMP ASSEMBLY
EB300 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Rack position
After adjusting injection quantity.
  R=B
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   106 106 106
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.6
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   108.5 107.5 109.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   16.5 13.9 19.1
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   1
Fixing the lever   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.4 0.1 1.1
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.25 0.75 1.75
Timer adjustment_04
Pump speed r/min   950
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101693-2740
N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Beginning of damper spring operation: DL (3)RACK LIMIT: RAL (4)Set idle at point E (N = N1, R = R1) and confirm that the injection quantity at N = N2 is at point D or less. (5)Set the load lever's stop position so that R = aa (N = 0).
----------
DL=6.5-0.2mm RAL=15+0.2mm N1=275r/min R1=7mm N2=1000r/min aa=6mm
----------

Speed control lever angle

Test data 101693-2740
F:Full speed M:Minimum-maximum speed
----------

----------
a=11deg+-5deg b=(18deg)

0000000901

Test data 101693-2740
F:Full load I:Idle S:Stop
----------

----------
a=7.5deg+-5deg b=2.5deg+-5deg c=42deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=7mm
----------




Have questions with 101693-2740?





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