101601-6932 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016016932 me036993s

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101601-6932 1016016932

MITSUBISHI ME036993S me036993s

Service parts 101601-6932 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8370

3. GOVERNOR 105490-4450

4. SUPPLY PUMP 105210-4661

5. AUTOM. ADVANCE MECHANIS 105643-0010

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4632

11. Nozzle and Holder ME036780

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4990

14. NOZZLE

105015-4220

15. NOZZLE SET

Include in #1:

101601-6932 as INJECTION-PUMP ASSEMBLY

106685-4336 as _

Cross reference number

ZEXEL 101601-6932 1016016932

MITSUBISHI ME036993S me036993s

Zexel num

Bosch num

Firm num

Name

101601-6932

ME036993S MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D15 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 9.4

Pump speed r/min 850 850 850

Each cylinder's injection qty mm3/st. 74.5 72.3 76.7

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point D

Rack position 7.1+-0.5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 11 7.7 14.3

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9.4)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 74.5 73.5 75.5

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(9.4)

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 83.9 80.6 87.2

Difference in delivery mm3/st. 6.6 6.6 6.6

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position 7.7+-0.5

Pump speed r/min 275 275 275

Each cylinder's injection qty mm3/st. 11 9.4 12.6

Fixing the rack *

Remarks
(check)

Timer adjustment

Pump speed r/min 1200

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1350

Advance angle deg. 2.4 1.9 2.9

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=6-0.2mm SXL=R1+1+0.8mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=10deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=24deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=2.5mm bb=21mm
----------
a=71deg+-5deg b=56deg+-5deg c=(9.5deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=410r/min Ra=7.3mm
----------

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(0deg)