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101692-9220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016929220 12367851010


101692-9220 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-9220 1016929220
YANMAR 12367851010 12367851010

Cross reference number

ZEXEL 101692-9220 1016929220
YANMAR 12367851010 12367851010


Zexel num
Bosch num
Firm num
Name
101692-9220 
 
12367851010  YANMAR
INJECTION-PUMP ASSEMBLY
6MD *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-120
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Rack position   R=11.5
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   92.5 88 97
Max. variation between cylinders %   0 -5 5
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   93.5 91.2 95.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   105 90 120
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   5.5 4.7 6.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101692-9220
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 or more
----------
K=5 R1=13mm
----------

Speed control lever angle

Test data 101692-9220
F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=28deg+-5deg c=32deg+-3deg




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Group cross 101692-9220 ZEXEL

Yanmar 

101692-9220  
 
12367851010 
INJECTION-PUMP ASSEMBLY
6MD
101692-9240  
 
12367851011 
INJECTION-PUMP ASSEMBLY
6DH
101692-9250  
 
EWV9012 
INJECTION-PUMP ASSEMBLY
101692-9260  
 
EWV9060 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

101692-9270  
 
3686109010 
INJECTION-PUMP ASSEMBLY
S6F
101692-9280  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101692-9281  
9 400 616 062 
16790Z5574 
INJECTION-PUMP ASSEMBLY
FE6T04
101692-9290  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101692-9291  
9 400 616 063 
16790Z5575 
INJECTION-PUMP ASSEMBLY
FE6T04
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