101692-9270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016929270 3686109010


101692-9270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-9270 1016929270
MITSUBISHI-HEAV 3686109010 3686109010

Service parts 101692-9270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105400-4050
4. SUPPLY PUMP 105220-5381
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8250
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 16.7(170)/19.6(200)
13. NOZZLE-HOLDER 105030-4830
14. NOZZLE 105025-1510
15. NOZZLE SET

Include in #1:

101692-9270 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101692-9270 1016929270
MITSUBISHI-HEAV 3686109010 3686109010


Zexel num
Bosch num
Firm num
Name
101692-9270 
 
3686109010  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6F * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4220
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   67.5 66.5 68.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.1+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.2 7.7 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   81 81 91
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101692-9270
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Main spring setting (4)Idle sub spring setting: L1.
----------
K=12 L1=4.8+-0.1mm
----------

Speed control lever angle

Test data 101692-9270
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(16deg)+-5deg b=(24deg)+-5deg

Stop lever angle

Test data 101692-9270
N:Pump normal S:Stop the pump.
----------

----------
a=72deg+-5deg b=53deg+-5deg

Timing setting

Test data 101692-9270
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101692-9270 ZEXEL

Yanmar 

 
12367851010 
INJECTION-PUMP ASSEMBLY
6MD
 
12367851011 
INJECTION-PUMP ASSEMBLY
6DH
 
EWV9012 
INJECTION-PUMP ASSEMBLY
 
EWV9060 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

101692-9270  
 
3686109010 
INJECTION-PUMP ASSEMBLY
S6F
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 616 062 
16790Z5574 
INJECTION-PUMP ASSEMBLY
FE6T04
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 616 063 
16790Z5575 
INJECTION-PUMP ASSEMBLY
FE6T04
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