101692-2520 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016922520 220201220a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101692-2520 1016922520

HINO 220201220A 220201220a

Service parts 101692-2520 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-0821

3. GOVERNOR 105402-0760

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0220

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE 105000-1310

15. NOZZLE SET

Include in #1:

101401-1681 as _

101401-1682

101401-1684

101692-2520 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101692-2520 1016922520

HINO 220201220A 220201220a

Zexel num

Bosch num

Firm num

Name

101692-2520
101692-2690

220201220A HINO

INJECTION-PUMP ASSEMBLY
DK10T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code DN4SD24T

Nozzle holder 105031-2010

Bosch type code KB56SD273

Opening pressure MPa 16

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 146 143 149

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 16

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 143 138.5 147.5

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 20 17.5 22.5

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 13.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 134 128.8 139.2

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=32deg+-3deg b=32.5deg+-5deg c=25.5deg+-5deg d=25deg

Have questions with 101692-2520?

Group cross 101692-2520 ZEXEL

Hino

101692-2500

101692-2640

6061110210

INJECTION-PUMP ASSEMBLY
DK10

101692-2500

101692-2640

220202190A

INJECTION-PUMP ASSEMBLY
DK10

101692-2510

6061113610

INJECTION-PUMP ASSEMBLY
DK10

101692-2520

101692-2690

220201220A

INJECTION-PUMP ASSEMBLY
DK10T

101692-2530

101692-2540

6061113110

101692-2540

101692-2680

9 400 610 102

6061113111

INJECTION-PUMP ASSEMBLY
DK10AT

101692-2550

101692-2551

220201440A

INJECTION-PUMP ASSEMBLY
EB100

101692-2551

220201441A

INJECTION-PUMP ASSEMBLY
EB100

101692-2560

6071110690

101692-2590

220200004A

DK10