101682-9360 ZEXEL 9 400 615 964 BOSCH INJECTION-PUMP ASSEMBLY 9400615964 1016829360

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 964 9400615964

ZEXEL 101682-9360 1016829360

Service parts 101682-9360 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101068-9010

3. GOVERNOR 105410-4090

4. SUPPLY PUMP 105410-4090

5. AUTOM. ADVANCE MECHANIS 105642-0040

6. COUPLING PLATE 105210-3210

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.5

13. NOZZLE-HOLDER 105780-2080

14. NOZZLE 105780-0000

15. NOZZLE SET

Include in #1:

101682-9360 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3660 as _

104745-3661

Cross reference number

BOSCH 9 400 615 964 9400615964

ZEXEL 101682-9360 1016829360

Zexel num

Bosch num

Firm num

Name

101682-9360

9 400 615 964

DAEWOO

INJECTION-PUMP ASSEMBLY
D0846 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1120

Overflow valve opening pressure kPa 137 103 171

Overflow valve opening pressure kgf/cm2 1.4 1.05 1.75

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 1.5 1.45 1.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 1250 1250 1250

Each cylinder's injection qty mm3/st. 69 67.5 70.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 16.5 13.5 19.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2
----------
K=(13) N1=1250r/min N2=700r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
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----------
a=(25deg) b=(53deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=285r/min Ra=7+-0.1mm
----------