101682-9390 ZEXEL 9 400 610 164 BOSCH INJECTION-PUMP ASSEMBLY 9400610164 1016829390

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 164 9400610164

ZEXEL 101682-9390 1016829390

Service parts 101682-9390 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101068-9000

3. GOVERNOR 105412-2060

4. SUPPLY PUMP 105210-3210

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101682-9390 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3670 as _

104745-3671

Cross reference number

BOSCH 9 400 610 164 9400610164

ZEXEL 101682-9390 1016829390

Zexel num

Bosch num

Firm num

Name

101682-9390

9 400 610 164

DAEWOO

INJECTION-PUMP ASSEMBLY
D0846 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1120

Overflow valve opening pressure kPa 137 103 171

Overflow valve opening pressure kgf/cm2 1.4 1.05 1.75

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 1.5 1.45 1.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position R1(10.5)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 72.5 71 74

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position R2(10)

Pump speed r/min 975 975 975

Average injection quantity mm3/st. 68.5 66.5 70.5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.6+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 16.5 13.5 19.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate.
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K=7
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Speed control lever angle

F:Full speed I:Idle S:Stop
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a=32deg+-3deg b=(26deg)+-5deg c=(3deg)+-5deg

0000001501 LEVER

(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
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L2=0.2~2mm
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