101681-9060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819060 16790z5501


101681-9060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101681-9060 1016819060
NISSAN-DIESEL 16790Z5501 16790z5501

Service parts 101681-9060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3810
3. GOVERNOR 105400-1530
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105622-0440
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5240
11. Nozzle and Holder 16600-Z5508
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4420
14. NOZZLE 105015-4730
15. NOZZLE SET

Include in #1:

101681-9060 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101681-9060 1016819060
NISSAN-DIESEL 16790Z5501 16790z5501


Zexel num
Bosch num
Firm num
Name
101681-9060 
 
16790Z5501  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   76.7 75.3 78.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   72.7 70.7 74.7
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   11.7 9.9 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101681-9060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Damper spring setting: DL (5)Set the governor spring.
----------
K=13 RAL=14.5+-0.1mm DL=6.9-0.2mm
----------

Speed control lever angle

Test data 101681-9060
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101681-9060
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101681-9060
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101681-9060?





Group cross 101681-9060 ZEXEL

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
6BB1

Nissan-Diesel 

 
16700Z5500 
INJECTION-PUMP ASSEMBLY
FD6T

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 615 958 
 
INJECTION-PUMP ASSEMBLY
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Nissan-Diesel 

 
16700Z5504 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9060  
 
16790Z5501 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5500 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5505 

FD6T
 
16700Z5506 

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