101681-9030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819030 16700z5500


101681-9030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101681-9030 1016819030
NISSAN-DIESEL 16700Z5500 16700z5500

Service parts 101681-9030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3600
3. GOVERNOR 105461-0020
4. SUPPLY PUMP 105220-1910
5. AUTOM. ADVANCE MECHANIS 105622-0440
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4130
11. Nozzle and Holder 16600-Z5500
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4290
14. NOZZLE 105015-3700
15. NOZZLE SET

Include in #1:

101681-9030 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101681-9030 1016819030
NISSAN-DIESEL 16700Z5500 16700z5500


Zexel num
Bosch num
Firm num
Name
101681-9030 
 
16700Z5500  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105100-4130
Nozzle   105015-3700
Bosch type code   DLLA15S324ND90
Nozzle holder   105031-4290
Opening pressure MPa   21.6
Opening pressure kgf/cm2   220
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-626
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   77 74.7 79.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   79.7 78.1 81.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   7.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.5 10.7 14.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
Rack position   10.4
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200
Boost compensator adjustment_02
Pump speed r/min   1000 1000 1000
Rack position   11
Boost pressure kPa   44 41.3 46.7
Boost pressure mmHg   330 310 350
Boost compensator adjustment_03
Pump speed r/min   1000 1000 1000
Rack position   11.7
Boost pressure kPa   66.7 66.7 66.7
Boost pressure mmHg   500 500 500
Timer adjustment
Pump speed r/min   400+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101681-9030
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke: BCL
----------
DL=6.9-0.2mm BCL=1.3mm
----------

0000000901

Test data 101681-9030
F:Full load I:Idle
----------

----------
a=10.5deg+-5deg b=33.5deg+-3deg

Timing setting

Test data 101681-9030
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101681-9030?





Group cross 101681-9030 ZEXEL

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
6BB1

Nissan-Diesel 

101681-9030  
 
16700Z5500 
INJECTION-PUMP ASSEMBLY
FD6T

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 615 958 
 
INJECTION-PUMP ASSEMBLY
6BB1

Nissan-Diesel 

 
16700Z5504 
INJECTION-PUMP ASSEMBLY
FD6T
 
16790Z5501 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5500 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5505 

FD6T
 
16700Z5506 

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